Page 33 of 513
AUTOMATIC
TRANSMISSION
2
range
2nd
gear
To
queCo
Low
a
R
8
ka
8
ke
Oownltlift
Solenoid
14
12
@
VK
Throt
V
I
7
Throttl
Sack
up
V
lv
@SOl
o
if
V
I
Front
Lubrk
n
Orltlc
Ch
k
V
l
Dr
n
V
1
ThroW
Drain
V
Ye
Pt
Mod
fier
V
I
IS
8Rt
@2
3rdTimi
Sl
It
V
12
3
ht
2nd
Sf
ll
5
Secor
d
Lock
V
I
3
I
@
M
nu
l
V
I
5
I1Jl
ill
Pr
ur
R
vulatO
V
I
Note
M
keel
r
D
in
a
P
imary
Go
no
V
h
Line
pr
IGo
no
teed
p
luure
Go
no
p
E2I
B
Ii
iiiIJ
To
c
U
con
t
p
Th
oUl
prn
SecOnda
y
00
0
V
lv
Fig
AT
42
Oil
pressure
circuit
diagram
2
range
2nd
gear
AT
29
Page 34 of 513

CHASSIS
1
range
Low
gear
When
starting
in
I
range
the
driving
gear
is
locked
to
the
low
gear
ratIO
In
1
range
the
reaT
dutch
is
applied
and
the
low
and
reverse
brake
holds
the
connecting
drum
and
rear
planet
carrier
from
rotating
The
power
flow
takes
place
through
the
input
shaft
and
into
the
rear
dutch
Rotation
of
the
rear
clutch
drives
the
rear
clutch
hub
and
front
internal
gear
The
front
internal
gear
rotates
the
front
planetary
gears
clockwise
to
cause
the
sun
gear
to
rotate
counter
clockwise
Counterclockwise
rotation
of
the
sun
gear
turns
the
rear
planetary
gear
clockwise
The
rear
planet
carrier
splined
to
the
connecting
drum
is
held
from
rotating
by
the
low
and
reverse
brake
The
clockwise
rotation
of
the
rear
planetary
gears
therefore
rotates
the
rear
internal
gear
and
internal
drive
tlange
The
internal
drive
tlange
is
splined
to
the
output
shaft
and
rotates
the
output
shaft
clockwise
However
the
output
shaft
rotates
at
a
lower
speed
compared
with
that
of
the
input
shaft
This
is
caused
by
the
fact
that
the
front
planet
carrier
rotates
at
the
same
speed
as
the
output
shaft
in
the
same
direction
since
the
carrier
is
splined
to
the
output
shaft
The
front
internal
gear
and
planetary
gear
as
sembly
are
rotating
in
the
same
direc
tion
but
the
planet
carrier
is
rotating
at
a
speed
slower
than
the
ring
gear
So
the
gear
ratio
of
this
speed
range
is
a
combination
of
the
ratios
provided
by
the
front
and
rear
planetary
gear
a
semblies
When
the
manual
valve
CV
is
posi
tioned
at
I
the
line
pressure
7
is
applied
into
the
line
pressure
circuits
I
4
and
5
The
oil
pressure
in
5
actuates
the
low
and
reverse
brake
after
being
introduced
into
the
circuit
12
through
the
lst
2nd
shift
valve
@
and
the
line
pressure
I
acts
on
i
C
AT076
Fig
A
T
43
Power
transmission
during
11
range
A
Ton
Fig
A
T
44
Operation
of
each
mechanism
during
11
range
Clutch
Low
Band
rvo
On
Parking
Range
Gm
ratio
reverse
w
pawl
Front
Rear
brake
Operation
Release
clutch
Park
on
on
Reverse
2
182
on
on
on
Neutral
DI
low
2
458
on
on
Drive
D2
Second
1
458
on
on
D
Top
1
000
on
on
on
on
2
Second
1
458
on
on
12
Second
1
458
on
on
I
Low
2
458
on
on
the
rear
clutch
and
governor
The
line
pressure
4
acts
in
the
same
manner
as
in
2
range
Similar
10
that
of
the
D
range
the
line
pressure
increases
with
the
degree
of
depressiun
of
the
accelerator
pedal
and
the
line
pressure
decreases
with
the
increase
of
car
speed
The
governor
pressure
IS
which
acts
on
the
Ist
2nd
shift
valve
does
not
increase
until
it
overcomes
the
com
bined
force
of
the
line
pressure
12
and
the
spring
causing
nu
I
st
2nd
speed
change
AT
3D
Page 35 of 513
AUTOMATIC
TRANSMISSION
1
range
Low
gear
Lo
Rev
B
k
Brat
Oownthift
SolenoOCl
14
T
COUP
A
uu
e
IV
hl
I
R
L
ub
c
tlon
Dr
n
It
Val
9
10
v
nHOI
V
l
in
jl
8
Sale
d
QI
Cow
ilt
V
D
nV
Front
Lubtlc
t
Oritice
ChotCk
Valv
I
I
14
Throttle
Dr
V
lv8
I
Pre
Modil
lv8
15
3
151
2nd
j
Pre
u
Re1julato
Valva
@
n
No
Marked
er
0
8in
Primary
Gove
nor
V
I
Line
p
Go
erno
feed
p
euu
GOvernor
preuu
lEII
IIIII
To
que
con
8
t8
pres
He
Th
ottl
p
Second
Go
l
Io
vel
8
Fig
A
T
45
Oil
pressure
circuit
diagram
11
range
Low
gear
AT
31
Page 36 of 513
CHASSIS
1
rang
nd
gear
rOto
Con
I
Fro
l
ubHCll
II
1
Y
I
W
t
I
r
G
p
u
Reg
lle10
Ve
O
II
F
onl
Clutch
L
0Yw
r
e
e
e
a
eke
I
v
Th
o
Vel
O
f
e
ell
II
Vel
ThrOttle
0
v
31
J
lI
2
P
MP
M
lc
I
10
JCJ
rll
ZZ
I
IS
@2nd
3tdTlm
1J
V
h
@2nd3
d
ShIff
V
2
N
t
it
S
Of
d
L
ock
V
h
3
I
12
3
ht
2nd
6
6
lL
II
g
Mon
V
I
I
III
lIA
k
t
O
in
Hf
i
P
y
Gov
no
Vel
e
L
ne
pr
Go
no
feed
gt
Hu
ecOncl
y
00
0
Vel
Go
no
p
us
ur
TO
Qu
cony
g
Th
onlepr
swr
Fig
A
T
46
Oil
pressure
circuit
diagram
Iz
range
2nd
gear
AT
32
Page 37 of 513

AUTOMATIC
TRANSMISSION
REMOVAL
AND
INSTAllATION
TRANSMISSION
ASSEMBLY
Removal
Installation
TRANSMISSION
ASSEMBLY
When
dismounting
the
automatic
transmission
from
a
vehicle
pay
at
tention
to
the
following
points
1
Before
dismounting
the
trans
mission
rigidly
inspect
it
by
aid
of
the
Troubleshooting
Chart
and
dis
mount
it
only
when
considered
to
be
necessary
2
Dismount
the
transmission
with
utmost
care
and
when
mounting
observe
the
tightening
torque
indi
cated
on
another
table
not
to
exert
excessive
force
Removal
In
dismounting
automatic
transmis
sion
from
vehicle
proceed
as
follows
i
Disconnect
battery
ground
cable
from
terminal
2
Jack
up
car
and
support
its
weight
on
safety
stands
Recommend
a
hydraulic
hoist
or
open
pit
be
utilized
if
available
Make
sure
that
safety
is
insured
3
Remove
propeller
shaft
Note
Plug
up
the
opening
in
the
rear
extension
to
prevent
oil
from
flowing
out
4
Disconnect
front
exhaust
tube
5
Disconnect
selector
range
lever
from
manual
shaft
6
Disconnect
wire
connections
at
inhibitor
switch
CONTENTS
AT
33
AT
33
AT
33
TRANSMISSION
CONTROL
LINKAGE
Removal
and
installation
Adjustment
AT
35
AT
36
AT
36
7
Disconnect
vacuum
tube
from
vacuum
diaphragm
and
wire
connec
tions
at
downshift
solenoid
8
Disconnect
speedometer
cable
from
rear
extension
9
Disconnect
oil
charging
pipe
10
Support
engine
by
locating
a
jack
under
oil
pan
with
a
wooden
block
used
between
oil
pan
and
jack
Support
transmission
by
means
of
3
transmission
jack
11
Detach
converter
housing
dust
cover
Remove
bolts
securing
torque
converter
to
drive
plate
See
Figure
AT
47
AT265
Fig
AT
47
Removing
torque
converter
attaching
bolt
Note
Before
removing
torque
con
verter
scribe
match
marks
on
two
parts
so
that
they
may
be
replaced
in
their
original
posi
tions
at
assembly
12
Disconnect
engine
moun
t
and
hand
lever
bracket
by
removing
two
2
rear
engine
mount
securing
bolts
and
two
2
crossmember
mounting
bolts
13
Remove
starter
motor
14
Remove
bolts
securing
transmis
sion
to
engine
After
removing
these
AT
33
bolts
support
engine
and
transmission
with
jack
and
lower
the
jack
gradually
until
transmission
can
be
removed
and
take
out
transmission
under
the
car
Note
Plug
up
the
opening
such
as
oil
charging
pipe
rear
extension
etc
Installation
Installation
of
automatic
transmis
sion
on
vehicle
is
reverse
order
of
removal
However
observe
the
follow
ing
installation
notes
Drive
plate
mnout
Turn
crankshaft
one
full
turn
and
measure
drive
plate
mnou
t
with
indi
cating
finger
of
a
dial
gauge
rested
against
plate
See
Figure
AT48
Replace
drive
plate
if
in
excess
of
0
5
mm
0
020
in
Maximum
allowable
mnout
0
3
mm
0
012
in
A
T266
Fig
A
T
48
Measuring
drive
plate
runout
2
Installation
of
torque
converter
Line
up
notch
in
torque
converter
with
that
in
oil
pump
Be
extremely
careful
not
to
cause
undue
stresses
in
parts
in
installing
torque
converter
See
Figure
A
T
49
Page 38 of 513

Fig
A
T
49
Torque
converter
aligning
cut
3
When
connecting
torque
con
verter
to
transmission
measure
dis
tance
A
to
be
certain
that
they
are
correctly
assembled
See
Figure
AT
50
Distance
A
More
than
16
5
IllIll
0
650
in
A
AT117
Fig
A
T
50
Installing
torque
converter
CHASSIS
4
Bolt
converter
to
drive
plate
Tightening
torque
0
8
to
1
0
kg
Ill
5
8
to
7
2
ft
Ib
Note
Align
chalk
marks
painted
a
cross
both
parts
during
disas
sembling
processes
5
After
converter
is
installed
rotate
crankshaft
several
turns
and
check
to
be
sure
that
transmission
rotates
freely
without
binding
6
Pour
recommended
automatic
transmission
fluid
up
to
correct
level
through
oil
charge
pipe
7
Connect
manual
lever
to
shift
rod
Operation
should
be
carried
out
with
manual
and
selector
levers
in
N
8
Connect
inhibitor
switch
wires
Notes
a
Refer
to
covering
topic
under
Checking
and
adjusting
inhibitor
switch
on
page
AT
51
b
Inspect
and
adjust
switch
as
above
whenever
it
has
to
be
removed
for
service
9
Check
inhibitor
switch
for
op
eration
AT
34
Starter
should
be
brought
into
op
eration
only
when
selector
lever
is
in
P
and
N
positions
it
should
not
be
started
when
lever
is
in
D
2
1
and
R
positions
Back
up
lamp
should
also
light
when
selector
lever
is
placed
in
R
position
10
Check
level
of
oil
in
transmis
sion
For
detailed
procedure
see
page
AT
49
II
Move
selector
lever
through
all
positions
to
be
sure
that
transmission
operates
correctly
With
hand
brake
applied
rotate
engine
at
idling
Without
disturbing
the
above
setting
move
selector
lever
through
N
to
D
to
2
to
I
and
to
R
A
slight
shock
should
be
felt
by
hand
gripping
selector
each
time
transmission
is
shifted
Note
See
page
AT
50
for
checking
enigne
idling
12
Check
to
be
sure
that
line
pres
sure
is
correct
To
do
this
refer
to
relative
topic
under
Testing
line
pres
sure
on
page
AT
53
13
Perform
stall
test
as
per
the
instructions
on
page
AT
51
Page 39 of 513
AUTOMATIC
TRANSMISSION
TRANSMISSION
CONTROL
LINKAGE
p
R
N
D
l
l
@
AT
35
@
1
Hand
lever
2
Hand
lever
bracket
3
Trunion
4
Cross
shaft
5
Adjust
nut
6
Upper
shift
rod
7
Cross
shaft
support
8
Hand
lever
shaft
9
Lower
shift
rod
10
Selector
range
lever
3
CD
CV
L
I
@
AT268
Fig
AT
51
Controllinhage
system
Page 40 of 513
Removal
and
installation
I
Disconnect
control
knob
from
hand
lever
by
removing
a
screw
Remove
console
box
Disconnect
shift
rod
from
cross
shaft
4
Remove
hand
lever
hand
lever
shaft
and
shift
rod
assembly
with
bracket
To
install
reverse
the
order
of
removal
CHASSIS
Adjustment
The
adjustment
of
linkage
is
as
important
as
Inspection
of
Oil
Level
for
the
automatic
transmission
Therefore
great
care
should
be
exercised
because
defective
adjustment
will
result
in
the
breakdown
of
the
transmission
Loosen
adjust
nuts
@
See
Figure
AT
51
2
Set
hand
lever
CD
and
selector
range
lever
@
at
N
position
See
Figure
AT
51
AT
36
3
Set
lower
shift
rod
@
to
trunnion
@
by
turning
in
or
out
adjust
nuts
See
Figure
AT
I
After
adjusting
make
sure
that
hand
lever
can
be
set
in
any
position
correctly
and
that
hand
lever
operates
properly
without
any
binding
If
levers
do
not
operate
satisfactori
ly
readjust
or
replace
parts
as
neces
sary