Page 184 of 513

ENGINE
CONTROL
FUEL
EXHAUST
SYSTEM
For
all
models
fuel
tank
capacity
has
been
increased
in
response
to
the
increased
engine
output
Location
and
mounting
strength
are
improved
for
improvement
of
safety
Sedan
40
l
101
2
US
gal
8
3
4
Imp
gal
Van
38
l
10
US
gal
8
3
8
Imp
gal
Coupe
38
l
10
US
gal
8
3
8
Imp
gal
and
completely
drain
fuel
2
Remove
the
fuel
line
connector
3
Remove
the
luggage
compartment
finishing
4
Remove
four
bolts
used
to
secure
the
fuel
tank
5
Loosen
the
hose
clamp
f
r
II
J
y
I
0
I
V
Ii
i
iJb
Also
for
piping
consideration
has
been
given
on
the
safety
To
be
more
specifically
the
fuel
line
coming
out
from
the
fuel
tank
is
laid
inside
the
rear
side
member
so
that
the
fuel
line
is
protected
from
gravel
and
other
interferences
from
road
In
the
front
floor
section
the
fuel
line
is
laid
inside
a
tunnel
and
thus
fuel
line
reaches
the
engine
compartment
In
addition
the
fuel
strainer
and
fuel
tank
outlet
units
connect
the
fuel
line
with
rubber
hoses
and
for
aU
other
sections
bandy
tube
is
used
Fig
FE
9
Drain
plug
position
Replacement
Remove
the
drain
plug
from
the
fuel
tank
bottom
6
Disconnect
cable
to
the
unit
gauge
7
Dismount
the
fuel
tank
f
I
Y
L
ll
C
jjhrr
@
Fig
FE
10
Fuel
tank
14nit
installation
FE
5
Page 301 of 513

GENERAL
INFORMATION
steering
wheel
should
be
secured
to
maintain
a
straight
ahead
position
TIE
DOWN
The
front
tie
down
hook
is
used
the
both
front
end
of
tension
rod
Do
not
apply
the
hook
at
the
center
of
tension
rod
or
suspension
member
The
rear
tie
down
hook
is
used
the
both
front
shackle
of
rear
spring
APPROXIMATE
REFILL
CAPACITY
Liter
U
S
A
measure
I
Imp
measure
Sedan
Fuel
tank
Coupe
with
heater
Cooling
system
without
heater
40
L
38
L
4
9
L
4
2
L
2
7
L
0
54
L
1
2
L
5
5
L
0
75
L
0
24
L
Oil
pan
Oilf1lter
Transmission
case
Manual
Automatic
Differential
case
Steering
gear
box
RECOMMENDED
GASOLINE
FUEL
Use
a
no
lead
or
low
lead
gasoline
with
a
minimum
octane
rating
of
87
the
average
of
the
Research
and
1O
gal
8Y
gal
10
gal
8
gal
5
v
qt
4
M
qt
4
Y
6
qt
3
Y
qt
2Ji
qt
2
qt
1
pt
I
pt
2
pt
2
pt
5Ji
qt
4
qt
1
pt
1
pt
pt
pi
Motor
Octane
Numbers
in
the
U
S
When
the
figure
is
based
on
the
Research
Octane
Number
use
a
gasoline
with
a
minimum
octane
rating
of
91
RON
in
Canada
RECOMMENDED
LUBRICANTS
GI
5
r
Page 396 of 513

FUEl
SYSTEM
FUEL
STRAINER
DESCRIPTION
The
fuel
strainer
is
of
a
cartridge
type
It
uses
paper
element
as
strainer
element
which
can
be
checked
for
condition
from
outside
This
strainer
cannot
be
cleaned
Replace
the
strainer
at
the
specified
service
interval
or
if
it
becomes
clogged
or
restricted
REMOVAL
Disconnect
inlet
and
outlet
fuel
lines
from
fuel
strainer
and
remove
fuel
strainer
Note
Before
disconnecting
fuel
lines
use
a
container
to
receive
the
remaining
fuel
in
lines
r
@
I
I
Il
QY
I
I
I
elementl
3
Cover
@
EF005
Fig
EF
10
Sectional
view
of
caTtridge
type
fuel
stTaineT
FUEL
PUMP
CONTENTS
DESCRIPTION
FUEL
PUMP
TESTING
Static
pressure
test
Capacity
test
EF
5
EF
6
EF
6
EF
6
DESCRIPTION
The
fuel
pump
transfers
gasoline
from
the
tank
to
the
carburetor
in
sufficient
quantity
to
meet
engine
require
ments
at
any
speed
or
load
The
fuel
pump
is
of
the
diaphragm
type
REMOVAL
AND
DISASSEMBLY
INSPECTION
ASSEMBLY
EF
7
EF
B
EF
B
The
fuel
pump
consists
of
a
body
rocker
arm
and
link
assembly
fuel
diaphragm
fuel
diaphragm
spring
seal
inlet
and
outlet
valves
The
fuel
diaphragm
consists
of
specially
treated
rubber
which
is
not
affected
by
gasoline
held
together
with
two
metal
discs
and
a
pull
rod
EF
5
Page 397 of 513

ENGINE
FUEL
PUMP
TESTING
A
fuel
pump
is
operating
properly
when
its
pressure
is
within
specifications
and
its
capacity
is
equal
to
the
engine
5
requirements
at
all
speeds
Pressure
and
cap
lcity
must
be
determined
by
two
tests
with
the
pump
mounted
on
the
engine
Be
sure
that
there
is
gasoline
in
the
tank
when
conducting
these
tests
Fig
EF
11
Schematic
view
of
fuel
pump
Static
pressure
test
The
static
pressure
test
is
conducted
as
follows
Disconnect
the
carburetor
fuel
line
at
the
carburetor
2
Install
the
necessary
adapter
and
tee
fitting
to
the
fuel
line
and
attach
a
suitable
pressure
gauge
Start
and
run
engine
at
varying
speeds
4
The
reading
on
the
gauge
is
the
static
fuel
pressure
and
this
should
remain
within
the
following
limits
0
18
kgJcm2
2
61b
sq
in
Pressure
below
the
lower
limit
indicates
extreme
wear
on
one
part
or
a
small
amount
of
wear
on
each
working
part
They
also
indicate
a
ruptured
diaphragm
worn
warped
dirty
or
gumming
valves
and
seats
or
weak
diaphragm
return
spring
Pressure
above
the
upper
limit
indicates
an
excessively
strong
diaphragm
that
is
too
tight
This
condition
requires
removal
of
the
fuel
pump
as
sembly
for
replacement
or
repair
Capacity
test
The
capacity
test
is
used
only
when
the
static
pressure
is
within
specifications
The
capacity
test
is
conducted
as
follows
1
Disconnect
the
fuel
pipe
at
the
carburetor
2
Place
a
suitable
container
at
the
end
of
the
pipe
3
Start
the
engine
and
run
at
1
000
rpm
4
The
pump
should
deliver
450
cc
I
V
S
p
of
fuel
in
one
minute
or
less
EF
6