Page 184 of 513

ENGINE 
CONTROL 
FUEL 
EXHAUST 
SYSTEM
For 
all 
models 
fuel 
tank
capacity 
has 
been 
increased 
in
response 
to 
the 
increased
engine 
output 
Location 
and
mounting 
strength 
are
improved 
for
improvement 
of
safety
Sedan 
40
l 
101 
2 
US
gal
8
3 
4
Imp 
gal
Van 
38 
l 
10 
US
gal
8
3 
8
Imp
gal
Coupe 
38 
l 
10
US
gal
8 
3 
8
Imp 
gal 
and
completely 
drain 
fuel
2 
Remove 
the 
fuel 
line 
connector
3 
Remove 
the
luggage
compartment 
finishing
4 
Remove 
four 
bolts 
used 
to
secure 
the 
fuel 
tank
5 
Loosen 
the 
hose
clamp
f
r
II
J
y 
I
0
I
V
Ii
i
iJb
Also 
for
piping 
consideration 
has 
been
given 
on 
the
safety 
To 
be 
more
specifically 
the 
fuel 
line
coming 
out
from 
the 
fuel 
tank 
is 
laid 
inside 
the 
rear 
side 
member 
so
that 
the
fuel 
line 
is
protected 
from
gravel 
and
other
interferences 
from 
road 
In 
the 
front 
floor 
section 
the
fuel 
line 
is 
laid 
inside 
a 
tunnel 
and 
thus 
fuel 
line
reaches
the
engine 
compartment
In 
addition 
the 
fuel 
strainer 
and 
fuel 
tank 
outlet 
units
connect 
the 
fuel 
line 
with 
rubber 
hoses 
and 
for 
aU 
other
sections
bandy 
tube 
is
used 
Fig 
FE 
9 
Drain
plug 
position
Replacement
Remove 
the 
drain
plug 
from 
the
fuel 
tank 
bottom 
6 
Disconnect 
cable 
to 
the 
unit
gauge
7 
Dismount 
the 
fuel 
tank
f
I
Y
L 
ll
C
jjhrr
@
Fig 
FE 
10 
Fuel 
tank 
14nit 
installation
FE 
5 
     
        
        Page 301 of 513

GENERAL 
INFORMATION
steering 
wheel
should 
be 
secured 
to 
maintain 
a
straight
ahead
position
TIE 
DOWN
The
front 
tie 
down 
hook 
is
used 
the
both 
front 
end 
of 
tension 
rod 
Do 
not
apply 
the 
hook 
at 
the 
center 
of
tension 
rod 
or
suspension 
member
The 
rear 
tie 
down 
hook 
is 
used 
the
both 
front 
shackle
of
rear
spring
APPROXIMATE 
REFILL 
CAPACITY
Liter 
U 
S 
A
measure
I 
Imp 
measure
Sedan
Fuel 
tank
Coupe
with 
heater
Cooling 
system
without 
heater 
40 
L
38
L
4 
9
L
4 
2 
L
2 
7 
L
0 
54
L
1 
2 
L
5
5 
L
0 
75 
L
0 
24
L
Oil
pan
Oilf1lter
Transmission
case 
Manual
Automatic
Differential
case
Steering 
gear 
box
RECOMMENDED
GASOLINE 
FUEL
Use 
a 
no 
lead
or 
low 
lead
gasoline 
with 
a 
minimum
octane
rating 
of 
87 
the
average 
of 
the 
Research 
and 
1O
gal 
8Y
gal
10
gal 
8
gal
5
v
qt 
4
M 
qt
4
Y 
6
qt 
3
Y
qt
2Ji
qt 
2
qt
1
pt 
I
pt
2
pt 
2
pt
5Ji
qt 
4
qt
1
pt 
1
pt
pt 
pi
Motor 
Octane 
Numbers 
in 
the 
U 
S
When 
the
figure 
is
based 
on 
the 
Research
Octane 
Number 
use 
a
gasoline
with
a 
minimum 
octane
rating 
of
91 
RON 
in
Canada
RECOMMENDED 
LUBRICANTS
GI 
5 
r 
     
        
        Page 396 of 513

FUEl 
SYSTEM
FUEL 
STRAINER
DESCRIPTION
The
fuel 
strainer 
is 
of 
a
cartridge 
type 
It
uses
paper
element 
as 
strainer 
element 
which 
can 
be
checked 
for
condition
from 
outside 
This 
strainer 
cannot 
be 
cleaned
Replace 
the 
strainer 
at 
the
specified 
service 
interval 
or 
if 
it
becomes
clogged 
or
restricted 
REMOVAL
Disconnect 
inlet 
and 
outlet
fuel 
lines 
from 
fuel
strainer 
and
remove 
fuel 
strainer
Note 
Before
disconnecting 
fuel 
lines 
use 
a 
container 
to
receive 
the
remaining 
fuel 
in 
lines
r
@ 
I
I
Il
QY 
I
I 
I 
elementl
3 
Cover 
@
EF005
Fig 
EF 
10 
Sectional 
view
of 
caTtridge 
type 
fuel 
stTaineT
FUEL 
PUMP
CONTENTS
DESCRIPTION
FUEL 
PUMP
TESTING
Static
pressure 
test
Capacity 
test 
EF 
5
EF 
6
EF 
6
EF 
6
DESCRIPTION
The 
fuel
pump 
transfers
gasoline 
from 
the 
tank 
to 
the
carburetor 
in 
sufficient
quantity 
to 
meet
engine 
require
ments 
at
any
speed 
or 
load
The 
fuel
pump 
is 
of 
the
diaphragm 
type 
REMOVAL 
AND 
DISASSEMBLY
INSPECTION
ASSEMBLY 
EF 
7
EF 
B
EF 
B
The 
fuel
pump 
consists 
of 
a
body 
rocker
arm 
and 
link
assembly 
fuel
diaphragm 
fuel
diaphragm
spring 
seal
inlet 
and 
outlet 
valves
The 
fuel
diaphragm 
consists 
of
specially 
treated 
rubber
which 
is
not 
affected
by 
gasoline 
held
together 
with 
two
metal 
discs
and 
a
pull 
rod
EF 
5 
     
        
        Page 397 of 513

ENGINE
FUEL 
PUMP
TESTING
A 
fuel
pump 
is
operating 
properly 
when 
its
pressure 
is
within
specifications 
and 
its
capacity 
is
equal 
to 
the
engine 
5
requirements 
at 
all
speeds 
Pressure 
and
cap
lcity 
must 
be
determined
by 
two 
tests
with
the
pump 
mounted 
on 
the
engine 
Be
sure 
that
there
is
gasoline 
in 
the
tank 
when
conducting 
these
tests
Fig 
EF 
11 
Schematic 
view
of 
fuel 
pump
Static
pressure 
test
The
static
pressure 
test 
is
conducted 
as 
follows
Disconnect 
the 
carburetor 
fuel 
line 
at
the 
carburetor
2 
Install 
the
necessary 
adapter 
and 
tee
fitting 
to 
the
fuel 
line
and 
attach 
a
suitable
pressure 
gauge
Start 
and 
run
engine 
at
varying 
speeds
4
The
reading 
on 
the
gauge 
is 
the
static 
fuel
pressure
and 
this 
should 
remain 
within 
the
following 
limits
0 
18
kgJcm2 
2
61b
sq 
in
Pressure 
below 
the 
lower 
limit
indicates 
extreme 
wear
on 
one
part 
or 
a 
small 
amount 
of 
wear
on 
each
working
part
They 
also 
indicate 
a
ruptured 
diaphragm 
worn
warped 
dirty 
or
gumming 
valves
and 
seats 
or 
weak 
diaphragm 
return
spring 
Pressure 
above 
the
upper 
limit
indicates 
an
excessively 
strong
diaphragm 
that 
is
too
tight
This 
condition
requires 
removal
of 
the 
fuel
pump 
as
sembly 
for
replacement 
or
repair
Capacity 
test
The
capacity 
test
is 
used
only 
when 
the 
static
pressure
is 
within
specifications 
The
capacity 
test 
is 
conducted 
as
follows
1 
Disconnect 
the
fuel
pipe 
at
the 
carburetor
2
Place 
a 
suitable 
container 
at
the 
end
of 
the
pipe
3
Start 
the
engine 
and 
run 
at 
1
000
rpm
4
The
pump 
should 
deliver 
450 
cc 
I 
V 
S
p 
of 
fuel 
in
one 
minute
or 
less
EF 
6