1973 DATSUN B110 length

Adjustment
of
front
end

play

Select
front
clutch
thrust
washer

by

calculating
the

following
formula

TF
C
D
0
2
mm

where

T

F
Required
thickness
of
front

clutch
thrust

washer
mm

in

C
Measured
distance
C
mm
in

D
Measured
distance
D

mm
in

Available
front
clutch
thrust
washer

No
Thickness

mm
in

I
J
5
0
059

2
1
7
0
067

3
1
9

0
075

4
2
1

0
083

5
2
3

0
091

6
2
5
0
098

7
2
7
0

106

Specified
front
end

play

0
5

to
0
8
mm

0
020
to
0
031
in

Notes
a
Correct

thickness
of

bearing

race
and
thrust
washer
is
al

ways
the
one
which
is
nearest

the
calculated

one

b
Installed
thickness
of

oil

pump
gasket
is

0
4
mm
0
016

in

10

Check
to
be

sure
that

brake

servo

piston
moves

freely
For
detailed

procedure
refer
to

covering

topic
on

page
AT
43

Use

care
to

prevent
piston

from

coming
out
of

place

during
test

ing
since

servo
retainer

is
not

tightened

at
this

point
of

assembly

II

Make
sure
that
brake
band

strut

is

correctly
installed

Torque
piston

stem
to
1
2

to
1
5

kg
m
8
7

to
II

ft
lb
Back
off
two
full

turns
and

secure

with
lock
nut
Lock
nut

tight

ening

torque
is
1
5

to
4

0

kg
m

I
I
to

29
ft

Ib
AUTOMATIC
TRANSMISSION

I
2

After
inhibitor
switch
is
in

stalled
check
to
be
sure
that
it

op

erates

properly
in
each

range
For

detailed

procedure
refer
to

covering

topic
on

page
AT
51

13

Check
the

length
L
between

case
end

to
rod
end

of
vacuum

throttle

valve

fully
pushed
in

Then
select

adequate
diaphragm
rod

corresponding

measured

length
See

Figure
AT
77
m
rj

I

L

1

AT145

i

Fig
AT
77

Measuring
the
distance

L

Available

diaphragm
rod

Distance
measured

L
mm

in

Under
25
55

1
006

25
65

to
26
05
1

010
to
1

026

26
15
to
26
55
1

030
to
1

045

26
65
to
27
05
1

049
to
1
065

Over
27
15
1

069

COMPONENT
PARTS

The

transmission
consists
of

many

small

parts
that
are

quite
alike
in

construction

yet
machined
to

very

close
tolerances
When

disassembling

parts
be
sure
to

place
them
in

order
in

a

part
rack
so

they
can
be
restored
in

the
unit
in
their

proper
positions
It
is

also

very
important
to

perform
func

tional
test
whenever
it
is

designated

Front

clutch

Disassembly

Front

clutch

drum

Piston

1

AT146

1
Snap
ring
S
Dished

plate

2
Retaining
plate
6

Snap
ring

3
Drive
plate
7

Spring
retainer

4

Driven

plate
8
Coil

spring

Fig
AT
78
S
ctional
v
w

of

front
clutch

AT
41
Diaphragm
rod

length
mm
in

29
0

1
142

29
5
1
161

30
0
1
181

30
5
1
2
1I

31
0
1
220

I

Pry
off

snap

ring
D
with
a

suitable
screwdriver
or
a

pair
of

pliers

Remove
a

retaining
plate
@
drive

plate
@
driven

plate
@and
dish

plate

@
in
the
order

listed
as
shown
in

Figure
AT
78

2

Compress
clutch

springs
using

Clutch

Spring
Compressor

ST25420000
or
ST2542001
Re

move

snap
ring
@
from

spring
re

tainer

using
Snap
Ring
Remover

ST25320001
See

Figure
AT
79

Note

When
Clutch

Spring
Compres

sor
STIS420000
is

to
be
used

cut
the
toe

tips
of

threeloigs
by

a

grinding
wheel
See

Figure

AT
80

AT
1

Fig
AT
79
RemoL

ing
snap
ring

AUTOMATIC
TRANSMISSIO
N

Valve

pring
chart

Installed

Wiredia
Mean
coil

No
of
Free

length

Valve
spring

mm
in
dia

active
coil

mm
in
Length
Load

mm
in

mm
in

kg
Ib

1
3
6
0

15
0
32
4

26
5
5
5

Manual
detent

0
0512
0
2362
1

276
1

043

12

1
2
10
5

13
0
43
0

23
5
2
8

Pressure

regulator

0
0472
0
4134
1
693
0

925
6
2

0
4

8
0
5
0
18
5
9
0
0
1

Pressure
modifier

0
0157
0
3150

0
728
0
3543
0
2

0
6
6
0

16
0
32
0
16
0
0
625
it
J

1st
2nd
shift

0
0236
0
2362
1

260
0

630
14
i

o

0
7
6
2
18

0
41
0
17
0
140

2nd
3
rd
shift

0
0276
0
2441
1

614
0
669
3
1

0
7
5
5
15

0
32
5
27
0
0
55

2nd
3rd

timing

0
0276
0
2165
1

280
1
063
1
2

Throttle
back

up
0

8
6
5
14

0
36
0
18

8
1
92

0

0315
0
2559
1417
0
740
4
2

0

55
5
0
12
0
22
0

12
5
0
60

Solenoid
downshift

0
0217

0
1969
0
866
0
492

1
3

0
55
5
0
16
0

33
5
21
0
0
60

Second
lock

0
0217
0
1969
1
319

0
827
1
3

0
9
5

6
14
0
26
8
19
0
2
19

Throttle
relief

0
0354
0
2205
1
055
0

748
4

8

0
2
4

8
15
0

21
5
11
5
0

01

Orifice
check

0
0078
0
1890
0
846

0
453
0
02

0
45
8
3
5
0
21
8
7
5
0

215

Primary

governor

0
0177
0
3268
0
858
0

2953
0
5

0
7
8
5
5
5
25
1
10
5
1
10

Secondary

governor

0

0276
0
3346
0
988
0
413
2
4

Free

length

L

U
d
As
ins
alled

I
t

LldnstjH
e

t
n
Ion

J
I
I
Assembly

Assembly
is

reverse
order
of

disas

sembly
However
observe
the
follow

ing
assembly
notes
Refer
to

Valve

Spring
Chart
and

illustration
in

as

sembling
valve

springs

Dip
all

parts
in

clean
automatic

transmission

fluid

before

assembly

Tighten
parts
to

specifications
whenever

designated
AT172

Fig
AT

106
Value

pring

AT
47
I

Slide
valve
into

valve

body
and
be

particularly
careful
that

they
are

not

forced
in

any
way

2
Install
side

plates

using
Torque

Driver
ST25I60000

See

Figure
AT

107

Tightening
torque

0
25
to
0
35

kg
m

1
9
to
2
5
ft
Ib

FRONT
AXLE

FRONT
SUSPENSION

Reinstalla

tion

First
check

rubber

parts
such
as
tension

rod
mount

ing
bushing
stabilizer
bar

bushing
etc

for
deterioration

crack
and
other

defective
conditions
and

replace
as

required

2

Reinstall
the
front

axle
and

suspension
assembly
in

reverse

sequence
of

removal

noting
the

following
matters

1

Tighten
the

transverse
link

mounting
bolts
and

stabilizer

bar

body
side
installation

bolt
to
the
raled

tightening
torque
under

the
unladen
vehicle

2
Install

the
stabilizer

bar
so
that

the
white

paint

identification
mark

on
the

stabilizer
bar
is

faced
to
the

left
side

of
the

vehicle

Tighten
the

stabilizer

connecting

rod
with

tightening
torque
from
0
9
to

1
2

kg
m
6
5
to

8

7
ft
lb

through
bushings
The
same

tightening

torque

0

9
to
1
2

kg
m
6
5

to
8
7

ft
Ib
also

applies
the
frame

side

installation
bolt

Two

types
of

transverse
link
side

installation
bolts

length
below
neck
35

mm
1
378
in
and
25

mm
0

984

in
are
used
and
for
both

types
the

tightening

torque
is

2
2

to
3
0

kg
m

15
9
to
217
ft
lb

WH
ITFPAI
Nli

F

OR
IDENjIFICATION

H

Fig
FA

13

Identification
mark
on
stabilizer
I
J
1

Rubber
hush

2

Washer

3

Stabilizer
con

necting
rod

4

Transverse
link

5
Washer

6

Stabilizer
bar

Fig
FA
14

Stabilizer

connecting
rod

bushing
layout

3
Install
the
tension

rod
so
that
LH
mark

on
the

tension
rod

is
faced
to

left
side
of
the
vehicle
and
R

H

mark
is

to

right
as

shown
in

Figure
FA
IS
Make

sure
that

the

body
side

bushing
is
in
the

correct

position
and

tighten
the
tension
rod

securely
with

tightening
torque

from

5
5
to

6
5

kg
m

39
7

to
47
0

ft
lb

ii
j

iY

l

fj

i

f

i

Of
1

0

Fig
FA
15

Mark
on
the
end

of
tension

rod

il

1

Washer

2

Rubber
bush

3
Frame

4

Collar

5
Tension
rod

Fig
FA
16

Tension
rod

body
side

bushing
layout

FA

5

CHASSIS

Fig
FA
35

Removing
O

ring

8

Separate
the

piston
rod

and

cyiinder

assembly

upward
from
the

strut
tube

slowly
and

carefully

M

Fig
FA
36

Removing
piston
rod
and

cylinder
assembly

Note
Do
not

remove
the

piston
rod
and

guide
from
the

cylinder
They
are

precisely
assembled
and
thus

should
be
handled
as
an

assembly

9
Drain

damping
oil

from
the

cylinder
and
strut
outer

casing
into
a

clean
container

Note
This

procedure
should
be

strictly
observed
because

shock

absorber

perlormance
is

directly
affected

by

the

amount
of

damping
oil
When

refilling
measure

amount
of

damping
oil

correctly

FA

14
Inspection

Be

sure
to

replace
the

gland
packing
O

ring
and

damping
oil

with
new

ones
whenever
the
strut

assetnb1y
is

disassembled

2

Wash
all
disassembled

parts
except
for
nonmetal

parts
with

gasoline
or

thinner
and

remove
dirt
and

other

foreign
matters
with

compressed
air

3

Clean
the
nonmetal

parts
with

compressed
air

Strut

outer

casing

Replace
if

deformed

cracked
or

damaged

Spindle

Check
the

spindle
especially
carefully
for

hair
crack
on

the

base
and

damaged
threaded

portion
Replace
the

strut

assembly
if

faulty
condition
exists

Strut

mounting
insulator

Replace
if
rubber

and
metal

joint
is
melted

or
cracked

Replace
the

rubber

parts
if

they
are
deteriorated

Front

spring

Replace
if

weakened
or

cracked

Specifications
for

spring

Free

length
338
t
10
mm

13
3

t
0
394
in

203
t
5
mm

7

99
t
0
1969
in

200

kg
441Ib
Installed

height
load

Strut

mounting

bearing

Replace
if
unusual
sound

occurs

during
rotation
or

slackness
toward

the
axis
direction
is
excessive

When

installing
the

strut

mounting
bearing
be
sure
to

fill
it

with
mul1i

purpose
grease
MIL
G
2108
or

10924

CHASSIS

Note
a
Before

tightening
the

gland
packing

pull
the

piston
rod

approximately
90
mm
3
543
in

upward
This
will

provide
the
shock
absorber

system
with
the
best
condition
for

bleeding

b
Gland

packing
tightening

torque
is
rated

at
8
0

to
11
0

kg
m
57
8
to
79
5
ft

Ib
However
arm

length
of
this
tool
is
extended

by
100
mm
3
94

in

as
shown
in
the

following
figure
Thus
when

actually
tightening
the

gland
packing
measure

effective

length
L
of
a

torque
wrench
to
be

used
and
set

up
torque
wrench
value
based
on

the

following
formula

C
10
x
l

I

kg
m

C
70
x
l

I
ft

lbJ

100
l
3
94

where
C
Value
read
on

the
torque
wrench

kg
m

ft
lbIJ

Effective

length
of

torque
wrench

mm
in
l

TOROUE

WRENCH

GLAND

PACKING
WRENCH
I

C

4

F

r
I

L
I

100
mm
3
94
in

6

Conduct
air

bleeding
on
the

shock
absorber

system

1
Stand
the
strut

assembly
vertically
with
the

spindle

side
down
and

pull
the

piston
rod
within
its
stroke
Turn

over
the
strut

assembly
with
the

spindle
side

up
and

depress
the

piston
rod
in

the
full

stroke

2

Repeat
the
above
described

operations
several
times

3
Make
sure
that
there
is
no

feeling
variation
on

pressure
while

depressing
or

pulling
the

piston
rod
Thus

air

bleeding
completes

J

FA
16
Fig
FA
42

ConductingaiT
bleeding
on
the
shock

absorber

system

7

Secure
the

strut
attachment
of

strut

assembly
in
a

vise
Strut
attachment

special
tool

Sn5650000

8
In
order

to
ease

operation
raise
the

piston
rod
to
the

up
most
and

secure
it
in
that

position
by
inserting
bound

bum

per

t

D

I
T

I

c
I
Piston
rod

2
Bound

bumper

3

Strut
outer
case

Fig
FA
43

Raising
piston
rod

9
Place
the

front

spring
on
the
lower

spring
seat

compress
the

spring
with
a

coil

spring
compressor
special

tool
Sn5650000
install
the
dust
cover

upper
spring

seat

oil
seal
strut

mounting
bearing
and
strut

mounting

insulator
in
that
order

CHASSIS

ST36721000

ST36722000

I

ST36723000

r

Fig
FA
53

Installing
transverse
link

bushing

2

Finely
adjust
distances
L
between
both
side

transverse
link
collar
end
surfaces
and

bushing
inner
tubes

so
that

they
are

evenly
aligned

D

r

Ii
l
Ii
3

F

f
IIII

I
I

L

T
L

It
I
Transverse

link

2
Transverse

link

bushing

I
3

I
Inner
tube

Fig
FA
54
Transverse
link
and
transverse

link

bushing
nstal1o
tion

4
Install

the
lower
ball

joint
on
the

transverse
link

and

tighten
lower
ball

joint
installation
bolt
to
2
2

to
3

0

kg
m

159
to
21

7
ft
Ib

5
Install

the
knuckle
arm
on
the

lower
ball

joint
and

tighten
ball

joint
castle

nut

to
5
5
to
74

kg
m
39
8

to

53
5
ft

Ib

Apply
a
cotter

pin
and

bend
it

correctly

Note
3
Before

installing
the
knuckle

arm
clean
the

knuckle

arm
installation
hole
and
ball

joint
stud

b
When
the
ball

joint
castle
nut

is

tightened
to
the

rated

torque
apply
seal

agent
to

circumference
of

the
ball

joint
castle
nut
to

protect
the
nut
from

rust

preventing
occurrence
of
rust

FA
20
6
InstaIJ
the
knuckle
arm

beneath
the
strut

assembly

and

tighten
instaIJation
bolt

to
4
6

to
6
J

kg
m
33
3

to

44
I

ft
lb

Note
a
Thoroughly
clean
the
knuckle
arm
and
instal

lation
surface

on
the
lower

portion
of
the
strut

assembly
and
make
sure
that
no

oil

foreign

maner
etc
are

present
on
those

parts

b
Make
sure
that
installation
bolt
head
is
correct

ly

positioned
and

tighten
it
to
the
rated

torque

c

Tightening
bolu

having
different

length
are

used
Be

sure
to
use
shorter
one

length
below

neck
38
mm
11496
in
for
the
front
side
and

longer
one

length
below
neck
44
mm
1
132

in

for
the
rear
side

FRONT

II
I
Strut

assembly

2
Knuckle
arm

143
I
Installation
bolt
Short

I
Installation
bolt

Long

Fig
FA
55

Installing
knuckle
ann
to
strut

assembly

7
I
nstall
the

transverse
link

on
the

suspension
cross

member
and

temporarily
tighten
them
with
transverse

link

mounting
bolts

Note
Install
the
transverse
link
mounting
bolt
so
that
the

nut
side
is
faced
to

the
front
side
of
the
vehicle

8

Install
the
tension
rod
and

stabilizer
bar

connecting

rod
to
the
transverse
link

9

Jack
down

remove
the

jack
and
with
the
vehicle

unloaded

tighten
the
transverse
link

mounting
bolt
to
4
0

to
5

0

kg
m

28
9
to
36
2
ft
lb

FRONT
AXLE
FRONT
SUSPENSION

SERVICE
DATA
AND

SPECIFICATIONS

Wheel

alignment
unladen

Sedan

Van
Van

Coupe
Heavy
duty
spring

Camber
50
to
2005
45

to
1
45
45
to
1045

Caster
20
to
1050
r005

to
2005
40
to
1040

Toe
in

mm
in
4
t06
5

to
7
5
to
7

0
08
to
032
0
20

to
0
28
0
20

to
0
28

King
pin
inclination
7055
7045
7045

Steering
angle
In
430
430
430

Out
360
360

360

Tire
Pressure
Tobe
measured
when
tires
are
cold

kg
cm2

psi

6
00
12
4PR
Front
Rear

For

normal

speed

Under
100
km
h
or
60
MPH
1
2
1
2
17

17
1
2
1
2

17
17

For

high
speed

Over
100
km

h
or
60
MPH

155SR
12

Option
Front
Rear

5

00
12
4
6

PR
ULT

Unloaded
1
5
1
5
21
21

1
7

1
7

24
24

Option
Front
Rear
1
5
1
5
21
21

For
normal

speed

Under
100
km
h
or
60

MPH

For

high
speed

Over
100
km

h
or
60
MPH

Loaded
1
2

1
5
17
21

1
5
1
8
21
26

For
normal

speed

Under
100
km
h
or
60

MPH

For

high

speed

Over
100

km
h

or
60
MPH
1
2
2
5

17
36

1
5
2

8
21
40

Coil
effective
turns
6

25

Free

length

Installed

height
load
mm
in

mm
in

kg
338

i
10

133
0394

203i5
7
99
iO
1969

200
441

Spring
constan
t

kgfmm
lb
in
1
6
89
6

FA

23

REAR
AXLE
REAR
SUSPENSION

SERVICE
DATA
AN

D
SPECIFICATIONS

Shock
absorber

Applied
model
Sedan

Coupe
Van

Stroke

x
max

length
mm
in

167x506
6
57xI9
9

180
x
440
7
09
x
17
3

180
x
468
7
09
x
18
4

Damping
force
at
0

3mjs

Rebound

Compression
kg

Ib

kg
lb
58

128

38
83
8
68

I
50

45
99
2
90
198

45

99
2

Rear

spring

Length
x
widlh

x
thickness

NO

ofleaves
mm

in
6
I

1

llOx50x72
O
6
1

I
ll

x50x7
2
6
3

1
110
x
50

x

13
1

0
24
1

43
7x
1

97x

0
28
2
0
24
2

43
7xI
97x
0

28
1

0
52

1

1

110x50x
6
2
43
7X
1

97
x
0
24

1

7
1
0
28
2

11
1
0
43
1
0
24
1

43
7x
1
97x

0
28
2

Heavy
duty
spring

Camber

Free
mm
in

109
t3
4
29

1
0
1181

11
0
433
109
1
3
4

29
1
0

1181

11

0
433
131
1
5
5

15
tO
1969

11
0
433
Loaded
wi
th

specified
load

mm

in

Specified
load

kg
Ib
In

423
In
423
295
650

Spring
eye
diameter

Front
mm
in
35
1
378
35
1
378

35
1
378

Rear

mm
in
23
0
906
23

0
906
23
0

906

Rear

axle

End

play
mm
in
Less
than
0
1

0
0039

Rear
axle

end
shim
mm
in

0
Q75
0
003

Wheel

bearing
coUar

pressing

force
ton

Ib
3
to
5
6

600
to
11

000

Tightening
torque

Axle
shaft
to

housing

flange
bolt
nuts
kg
m

ft
lb

1

5
to
2

0
10
9
to
14
5

L7
to
2
5

12
3
to
18
1

Differential
carrier

to

housing
bolts

Spring
V

bolts
3

2
to
4
0
23
1
to
28

9

RA

7