
AUTOMATIC
TRANSMISSION
Manual
linkage
The 
hand 
lever 
motion
The 
hand
lever 
is 
located
in 
the 
driver
s 
com
part
men
mechanically 
transmitted 
from
the 
remote 
control
linkage 
is 
further
transmitted 
to 
the 
inner 
manual
lever
in
the 
transmission
case 
from 
the
range
selector 
lever 
in
the
right 
center
poc
tion
of 
the
transmission 
case
through
the 
manual
shaft 
The 
inner
manual
lever 
is
thereby 
turned
A
pin 
installed 
on
the 
bottom 
of
the 
inner 
manual 
lever 
slides 
the
manu
al
valve
spool 
of 
the
control 
valve 
and
thus 
the
spool 
is
appropriately 
posi
lioned
opposing 
to
each 
select
position
The
parking 
rod
pin 
is
held 
in 
the
groove 
on 
the
top 
of 
the 
inner
manual
plate 
The
parking 
rod
pin 
operates 
the
rod 
at 
p
range 
and
operates 
the
mechanical
lock
system
Moreover 
the 
above 
described
manual 
shaft 
is
equipped 
with 
an
inhibitor 
switch 
A
rotor 
inside 
the
inhibitor 
switch 
rotates 
in
response 
to
each
range 
When 
the
range 
is 
selected
at 
p 
or 
N 
the
rotor 
closes 
the
starter
magnet 
circuit 
so 
that 
the
engine 
can
be 
started 
When 
the
range
is 
selected
at 
R 
the
rotor 
closes 
the
back
up 
lamp 
circuit 
and 
the
back
up
lamp 
lights
Vacuum
diaphragm
The 
vacuum
diaphragm 
is 
installed
un 
the 
left
center
portion 
of 
the
transmission 
case 
The
internal 
con
struction 
of 
the 
vacuum
diaphragm 
is
as 
follows 
A 
rubber
diaphragm 
forms
a
partition 
in 
the 
center 
The
engine
intake 
manifold
negative 
pressure 
led
through 
vacuum 
tube 
and
spring 
force
are
applied 
to 
the 
front 
surface 
of 
the
rubber
diaphragm 
and
atmospheric
pressure 
is
applied 
to 
the 
back 
surface
A 
difference 
between 
pressure
applied
to
the 
front 
and 
back 
surfaces 
be
comes 
a
vacuum 
reaction 
and 
thus
the 
throttle 
valve 
of 
the
control 
valve
inside 
the 
transmission 
case 
is
op
erated
When 
accelerator
pedal 
is
fully 
de
pressed 
and 
the 
carburetor 
is
fully
upened 
but 
the
engine 
speed 
is 
not 
1
Housing
2 
Cover
3
Outer 
gear 
AT071
4 
Inner
gear
5 
Crescent
Fig 
AT 
3 
Oil
pump
1
Manual
plate
2
Inhibitor
switch 
A 
TOB7
3
Parking 
rod
4 
Manual
shaft
Fig 
AT 
4
Manuallinhage
To 
intake 
manifold
A
TOBB
Fig 
A 
T 
5
Vacuum 
diaphragm
iV
Down 
shift 
solenoid 
i
KiCk 
down
switch
A
TOB9
Fig 
A 
T 
6
Downshift 
solenoid
AT 
5 
sufficiently 
increased 
the 
manifold
negative 
pressure 
lowers
becomes
similar 
to 
the
atmospheric 
pressure
and 
the
vacuum 
reaction
increases
since
the 
flow
velocity 
of 
mixture
inside 
the 
intake 
manifold 
is
slow
Contrarily 
when 
the
engine 
speed
increases 
and
the 
flow
velocity 
of
the
mixture
increases 
or 
when
the 
carbure
tor 
is 
closed
the 
manifold
negative
pressure 
increases 
becomes 
similar 
to
vacuum 
and 
the
vacuum 
reaction
reduces
Thus 
a
signal 
to
generate 
hydraulic
pressure 
completely 
suited 
to
the
engine
loading 
at 
the
control 
valve 
is
transmitted 
from
the 
vacuum 
dia
phragm 
and
most 
suitable
speed
change 
timing 
and 
line
pressure 
are
obtained 
so
that 
the 
most
proper
torque 
capacity 
is
obtained
against 
the
transmitting
torque
Downshift
solenoid
The 
downshift
solenoid 
is
of 
a
magnetic 
type 
installed
on 
the 
left 
rear
portion 
of 
the
transmiSsion 
case
When
a
driver
requires 
accelerating 
power
and
depresses 
the 
accelerator
pedal
down 
to
the
stopper 
a
kick 
down
switch
located 
in 
the
middle 
of 
the
accelerator 
link 
is
depressed 
by 
a
push
rod 
the 
kick 
down 
switch 
closes 
cur
rent 
flows 
to
the 
solenoid 
the 
sole
noid
push 
rod 
is
depressed 
the
down
shift 
valve 
of
the 
control 
valve 
inside
the 
transmission
case 
is
depressed 
and
the
speed 
is
changed 
forcedly 
from
3rd 
to 
2nd 
within 
a
certain 
vehi
cle
speed 
limit
Note 
As 
the 
kick 
own
switch 
closes
when 
the 
accelerator
pedal 
is
depressed 
from 
7 
8 
to 
IS 
16 
of
the 
whole 
stroke 
the
accelera
tor
pedal 
should 
be
correctly
adjusted 
and 
fixed 
so 
as 
to
afford
complete 
stroke
The
arrangement 
of 
the 
switch
differs
according 
the 
models 
of
vehicle
Governor 
valve
The
primary 
and
secondary 
gover
nor 
valves 
are 
installed
separately 
on
the
back 
of 
the 
oil 
distributor 
on
the 

Tightening 
torque
3
way 
connector 
1 
5
to 
1 
8
kg 
m
10
8 
to 
13 
0 
ft
lh
1
5 
to 
1 
8
kg 
m
10
8 
to 
13
0 
ft
lh
1
5 
to 
1 
8
kg 
m
10
8 
to 
13
0 
ft
lb
0
7 
to 
0 
9
kg 
m
5 
1 
to 
6 
5
ft 
1b
Master
cylinder
Brake 
hose
Air 
bleeder
5
Fill 
the
master
cylinder 
brake
fluid 
reservoir 
with
brake 
fluid 
and
perform 
air
bleeding 
complele1y
Note 
a 
Do 
not 
use
brake 
fluid 
other 
than
specified
b 
The
specified 
brake 
fluid 
is 
used 
for
both
single
and 
tandem
type 
master
cylinders
6
Upon
completion 
of 
air
bleeding 
make
sure 
that 
the
brake
operates 
correctly 
and 
check 
the 
brake 
tube 
and
hose 
connectors 
for 
fluid
leaking 
Fully 
depress 
the
brake
pedal 
continue 
to
depress 
the 
brake
pedal 
for 
several
seconds 
and 
make 
sure 
that 
no 
brake
fluid 
leaks 
from
any
part 
of 
the 
brake 
line
Replace 
defective
part 
if
required
Brake 
line
pressure 
differential
warning
light 
switch
A
warning 
light 
is
located 
on 
the 
instrument
panel 
to
warn 
the 
driver 
when
a
pressure 
difference 
of 
13
to 
17
kg 
cm2 
185 
to
2421bJsq 
in 
exists 
between 
the
front 
and
rear 
b 
rake
systems
A
hydraulically 
actuated
warning 
light 
switch
is 
located
in
the
engine 
compartment 
Both 
front 
and 
rear 
brake
systems 
are 
connected 
to 
this 
switch 
assembly
When
a
pressure 
difference 
of 
13
to 
17
kgJcm2 
185 
to
242
lbJsq 
in 
occurs 
between 
the 
front 
and 
rear
brake
systems 
the 
valves
will 
shuttle 
toward 
the 
side 
with 
the
low
pressure 
The 
valve 
contacts 
with 
the 
switch 
terminal 
BRAKE
the
ground 
circuit
for 
the
warning 
light 
is
completed 
and
thus 
the
warning 
light 
lights
In 
this
case 
correct 
the
hydraulic 
brake
problem 
and
bleed 
the 
brakes
Check 
the
warning 
light 
switch
assembly 
for 
a
proper
operation 
Check 
the 
switch
assembly 
for 
fluid
leakage
Note 
Do
not
attempt 
to
repair 
switch 
for
any 
reason
replace 
switch
assembly 
completely
1 
To 
front 
brake
L 
H
2
From 
master
cylinder 
F
3 
From 
master
cylinder 
R 
4 
To 
rear 
brake 
L 
B 
R 
M
5 
To 
front 
brake 
R 
H
Fig 
BR 
12
Warning 
light 
switch
r
I
@
I 
I 
3
I 
Valve
assembly
4
Piston 
load
spring
Wire 
terminal
Brake 
tube
Fig 
BR 
13 
Sectional
view
of
warning 
light 
switch
BR 
7 

BODY
ELECTRICAL
Main
high 
beam 
Defective 
dimmer 
switch
cannot 
be 
switch
ed 
to
dimmer
low 
beam
or
vice
versa
Head
lamps 
dim 
Defective
light 
circuit
Head
lamps 
dim
Partly
discharged
battery
when 
the
engine
is
stopped 
or
op
era 
ted 
under
idling 
speed 
Defective
battery
Head
lamps 
still
Faulty 
sealed 
beam 
unit
dim 
with
engine
run
above
idling
speed
Faulty 
charging 
system
Head
light 
in
only
one 
side
lights 
Faulty 
head
lamp 
terrnianl 
con
tact
Defective
lamp
Turn
signal 
lamps
Probable
Condition
cause
All 
turn
signal 
Blown
fuse 
or
faulty 
contact
lamps 
do 
not
light 
When 
red
yellow 
cable 
is 
con
nected
to 
red
white 
cable 
or
red 
black
cable 
and
the 
main
beam 
or
dimmer 
beam
lights
the 
circuit 
is
nonnal 
The 
dimmer
switch 
is 
defective
Check 
the 
head
light 
circuit
for
cable
being 
about 
to 
break 
and
faulty 
contact 
or 
check 
fuse 
for
faulty 
contact
Measure
specific 
gravity 
of 
elec
trolyte
Voltage 
between 
head
lamp 
red
white 
cable 
and
red 
cable 
ter
minals 
is 
12 
8V 
or
higher
Voltage 
is
less 
than 
12
8V
through 
above 
test
Method 
of
inspection
Check
the 
fuse 
for
fusing 
and
faulty 
contact
BE 
13 
Conduct
continuity
test 
and 
if 
the 
dirn
mer 
switch 
is
defec
tive
replace
Repair 
or
replace 
if
required
Charge
battery 
if
required
Replace 
battery
Replace 
sealed
beam
units
Check 
the
generator
regulator 
and
light
circuit
Repair 
as
required
Replace 
lamp
Corrective
action
When 
the 
fuse 
is
fused 
detect 
and
repair 
the 
cause 
and
replace 
the
fuse 

Flashing 
cycle
varies 
BODY 
ELECTRICAL
Faulty 
contact 
of
power 
supply
circuit
from
ignition 
switch 
to
fuse
Tail 
and
stop 
lamp 
license
lamp
back
up 
lamp
Condition
Both 
left 
and
right 
lamps 
do
not
light 
Probable
cause
Blown 
off
fuse 
or
faulty 
contact
Defective
stop 
larnp 
switch 
or
backup 
lamp 
switch 
or
faulty
contact
Stop 
larnps 
and
backup
lamp 
only
Faulty 
grounding
Only 
one 
side
lamp 
Burnt 
out
lamp 
bulb 
f1lament
lights
Brightness 
of
one
side
lamp 
differs
from 
the
other
HORN
Removal
Adjustment 
Faulty 
contact 
of 
connector 
ter
minal 
and
or 
socket
Faulty 
contact 
of 
connector 
ter
minal
and 
or 
socket
BE 
16
BE 
16
BE 
16 
When 
the 
windshield
wiper
which 
uses 
the
ignition 
for
power
supply 
is
operated 
flashing 
cycle
and
brightness 
change
Method 
of
inspection
Check 
the 
fuse 
for
fusing 
and
faulty 
contact
When
two 
lead 
wires 
of 
the 
switch
are 
connected 
and 
the
lamp 
lights
the
larnp 
and 
circuit
are 
normal
All 
rear 
combination
lamps 
do
not
light
HORN
CONTENTS
TROUBLE
DIAGNOSES 
AND
CORRECTIONS
BE 
15 
Repair 
as
required
Corrective
action
When 
the
fuse 
is
fused
detect 
and 
COf
rect 
the 
cause 
and
replace 
the 
fuse
Replace 
the
switch 
or
repair 
the
connector
terrninal
Repair 
the
grounding
cable 
contact
Replace 
the
larnp
with 
a 
new
one
Repair 
or
replace
Repair 
or
replace 
if
required
BE 
17 

BODY 
ElECTRICAL
When 
the
ignition 
switch 
is 
set 
to 
ON 
the
ignition
wa
rning 
circuit 
is
closed 
and 
current 
flows 
flows 
from 
the
ignition 
switch 
to 
the
warning 
lamp 
bulb
and
ground
through 
the
regulator 
When 
the
engine 
is 
started 
and 
the
generator 
comes 
into 
operation 
the
generator 
output
current
opposes 
the 
current 
flowing 
from 
the
warning
lamp 
in
effect 
it 
breaks 
the
warning 
circuit
ground
connection 
and 
the
lamp 
goes 
out
l
r
hffi 
u
z 
Ignition 
switch
I
Q 
6
I 
0
c
M 
1 
E
8
ca 
i
L
g
PI 
lot 
c
P
I
j
co
rt
0
relay 
E 
0
5
y 
y 
1
N 
N 
3
Alternator
Regulator
Fig 
BE
41 
Circuit
of 
ignition 
warning 
system
HAND 
BRAKE 
WARNING 
LAMP
This
lamp 
functions 
both 
hand 
brake
warning 
larnp 
and
BULB 
SPECIFICATIONS 
service 
brake 
line
pressure 
differential 
warning 
lamp
When 
a
difference 
between 
front 
and
rear 
brake 
line
pressures 
reaches 
the 
rated
range 
13 
to 
17
kgfcm2 
185
to
242 
lb
sq 
in 
the
ground 
circuit 
for 
the
warning 
lamp
is
closed 
and 
the
warning 
lamp 
lights
IGNITION 
SWITCH
WARNING
LAMP
L 
E
WARNING
SWITCH
1 
SERVICE
BRAKE 
LINE
PRESSU 
R 
E
DIFFERENTIAL
WARNING
J 
SWITCH
Fig 
BE
42 
Circuit
diagram 
for 
brake
warning
system
tern 
Specifications
Square
type 
meter 
Round
type 
meter
Meter 
illumination
larnp 
VoW 
12 
3
4 
2 
12
1 
7 
3
Turn
signal 
pilot 
lamp 
VoW 
12 
3 
4 
2 
12 
1
7 
2
Head
lamp 
main 
high 
beam
VoW 
12 
3
4
I 
12
17
1
pilot 
lamp
Ignition 
warning 
lamp 
VoW 
123
4
I 
12 
17 
1
Oil
pressure 
warning 
lamp 
VoW 
12 
3 
4
1 
12 
1 
7
1
Hand 
brake
warning 
lamp 
VoW 
12 
1 
7 
1
for 
U 
S 
A
CANADA
Clock 
illumination
lamp 
VoW 
123
4 
I 
12 
17 
2
Figure 
encircled 
in
parentheses 
indicates 
number 
of 
bulbs 
used
BE 
21 

BODY 
ELECTRICAL
Improper 
cable 
contact
Oil
pressure 
and
ignition 
warning 
lamps
Condition
Oil
pressure 
Want
ing 
lamp
The
lamp 
does 
not
ligh 
t 
when 
the
ignition 
switch 
is
set
to 
ON 
Probable
cause
Blown 
off
fuse 
or
faulty 
contact
Broken
lamp 
bulb 
fIlarnent 
or
faulty 
cable 
contact
Defective 
oil
pressure 
switch
The
lamp 
does 
not 
Oil
pressure 
is
too 
low
go 
out 
while 
the
engine 
is
being
operated 
Lack 
of
engine 
oil
Defective 
oil
pressure 
switch
Ignition 
warning
lamp
The
lamp 
does
not
light 
when
the
ignition
switch 
is 
set 
to
ON 
Blown 
off 
fuse 
or
faulty 
contact
Burnt 
out
light 
bulb 
filarnent 
or
faulty 
cable 
contact 
The 
fuel 
rneter 
indicates 
a
level
slightly 
lower 
than
the 
actual
level
Method 
of
inspection
Check 
the
fuse 
for
fusing 
and
faulty 
contact
The
warning 
lamp 
does 
not
light
when 
oil
pressure 
switch
yellow
black 
cable 
is
grounded
The
warning 
lamp 
lights 
through
the
above
inspection
Inspect 
the
engine 
oil
pressure
system
Check 
oil 
level
Continuity 
exists 
on 
the 
oil
pres
sure 
switch 
when 
the
engine 
is
being 
operated
Check 
the 
fuse 
for
fusing 
and
faulty 
contact
The
pilot
lamp 
does 
not
light
when 
the
voltage 
regulator 
con
nector 
is 
disconnected 
the
white 
red 
cable 
is
grounded 
and
the
ignition 
switch 
is 
set 
to 
ON
BE 
25 
Check 
the 
cable
from
the
fuel 
meter 
to 
the
tank 
unit 
for
cable
being 
about 
to 
break
poor 
contact 
and
faulty 
grounding 
and
repair 
as 
required
Corrective
action
Replace 
after 
corree
ting 
the
fuse 
the
cause 
if 
fused
Check 
the
light 
bulb
for 
burnt 
out 
fIla
ment 
and
replace 
as
required
Replace 
the 
oil
pres
sure 
switch
Add 
oil
Replace 
the 
oil
pres
sure 
switch
Repair 
or
replace 
as
required
Check 
the 
bulb 
for
burnt 
out 
fIlament
and
replace 
as 
re
quired 

ENGINE
terminal 
to 
IN 
terminal 
or 
BAT 
terminal 
Connect 
the
other 
test
probe 
to
ground 
Make 
sure 
that 
voltmeter
registers 
battery 
voltage
4 
Start 
the
engine
3 
Turn 
on
the 
headlights 
and 
switch 
to 
main 
beam
I
o
B
ttefY 
E
A
J 
0
il
I
5 
Increase
engine 
speed 
gradually 
until 
it 
is
approxi
mately 
1
100 
rpm 
and 
take 
the 
voltmeter
reading
6 
If 
the 
measured 
value 
is 
over 
12 
5
volts 
the
alternator 
is 
in
good 
condition 
o
I
eE052 
Voltmeter
Fig 
EE 
49
Testing 
altematoT
Notes 
8 
Do 
not 
run
engine 
at 
the
speed 
of
more 
than
1 
100
rpm 
while 
test 
is
being 
conducted 
on
alternator
b 
Do 
not
race
engine
7 
If 
the
measured 
value 
is 
below 
12
5 
volts 
the
alternator 
is 
in
trouble 
Remove 
and 
check 
it
for
condition
SPECIFICATIONS 
AND 
SERVICE 
DATA
Specifications
Make 
and
type
Nominal
output
Pole
Revolution
No
load 
minimum
revolution
Output 
current
Wei 
t
Applied 
regulator
Service 
data
Stator 
coil
Resistance
per 
phase
Rotor 
coil
Resistance
Brush
Brush
length
Wear 
limit
Spring 
pressure
Slip 
ring
Outer 
diameter 
V 
A 
HITACHI 
LTl35 
13B
12 
35
rpm 
Negative 
ground
1 
000 
to 
13
500
rpm
A 
V
rpm
kg
1b 
less 
than 
1
000
more 
than 
28
14 
2
500
3
4 
7 
5
TLl 
Z 
57
n 
0 
17
at 
200C 
680F
n 
4
4 
at 
200e 
680 
F
mm
in
mm 
in
kg 
lb 
14
5 
0
571
7 
0 
2756
0 
25 
to 
0
35 
0
55 
to 
0 
77
mm 
in 
31 
1
220
EE 
22