
Fig 
A 
T 
49
Torque 
converter
aligning 
cut
3 
When
connecting 
torque 
con
verter
to 
transmission
measure 
dis
tance 
A
to 
be
certain 
that
they 
are
correctly 
assembled 
See
Figure
AT 
50
Distance 
A
More 
than 
16 
5 
IllIll
0 
650 
in
A
AT117
Fig 
A 
T 
50
Installing 
torque 
converter 
CHASSIS
4 
Bolt 
converter 
to 
drive
plate
Tightening 
torque
0 
8
to 
1 
0
kg 
Ill 
5 
8 
to 
7 
2 
ft 
Ib
Note
Align 
chalk
marks
painted 
a
cross
both
parts 
during 
disas
sembling 
processes
5
After 
converter 
is 
installed
rotate
crankshaft
several 
turns 
and 
check 
to
be 
sure 
that
transmission 
rotates
freely
without
binding
6 
Pour
recommended 
automatic
transmission 
fluid
up 
to
correct 
level
through 
oil
charge
pipe
7
Connect 
manual
lever 
to
shift
rod
Operation 
should 
be 
carried
out
with 
manual 
and
selector 
levers 
in
N
8 
Connect
inhibitor 
switch 
wires
Notes
a 
Refer 
to
covering 
topic
under
Checking 
and
adjusting
inhibitor 
switch 
on
page
AT 
51
b
Inspect 
and
adjust 
switch 
as
above 
whenever 
it 
has
to 
be
removed 
for
service
9 
Check 
inhibitor 
switch 
for
op
eration
AT 
34 
Starter 
should
be
brought 
into
op
eration
only 
when 
selector 
lever 
is 
in
P 
and 
N
positions 
it
should 
not
be
started 
when 
lever 
is 
in 
D
2
1 
and 
R
positions
Back
up 
lamp 
should 
also
light
when 
selector 
lever 
is
placed 
in 
R
position
10 
Check 
level 
of 
oil 
in
transmis
sion 
For 
detailed
procedure 
see
page
AT
49
II 
Move
selector 
lever
through 
all
positions 
to 
be 
sure 
that 
transmission
operates 
correctly
With 
hand 
brake
applied 
rotate
engine 
at
idling 
Without
disturbing
the
above
setting 
move
selector 
lever
through 
N
to 
D
to 
2 
to 
I
and 
to 
R 
A
slight 
shock 
should 
be
felt
by 
hand
gripping 
selector 
each
time 
transmission 
is
shifted
Note 
See
page 
AT
50 
for
checking
enigne
idling
12
Check 
to 
be
sure 
that 
line
pres
sure 
is 
correct
To
do 
this 
refer 
to
relative
topic 
under
Testing 
line
pres
sure 
on
page 
AT 
53
13
Perform
stall 
test
as
per 
the
instructions 
on
page 
AT
51 

Clearance
between 
seal
ring 
and
ring
groove 
See
Figure 
AT
97
Standard
clearance
0
04toO 
16mm
0
0016
to 
0
0063 
in
AT162
Fig 
A
T 
96
Measuring 
clearance
I 
earance
I 
Seal
rIng
0d
t 
AT185
II
Fig 
AT 
97
Measuring 
clearance
Assembly
1 
Set
up 
pump
housing 
and 
inner
and 
outer
pump 
gears 
on 
it
2
With 
the 
aid
of 
Oil
Pump 
Assem
bling
Gauge 
ST255800oo 
install
pump 
cover 
to
pump 
housing 
as 
shown
in
Figure 
AT
98
lnnrr 
i
rnl
l
AT166
Fig 
A 
T 
98
Centering 
oil
pump
3
Temporarily 
tighten
pump 
secur
ing 
bolts
4
Set 
the 
runout
of 
oil
pump 
cover
within 
0
07 
mm
0 
0028 
in
total
indicator
reading 
See
Figure 
A 
T
99 
AUTOMATIC 
TRANSMISSION
AT264
Fig 
A 
T 
99
Measuring 
run
out
5
Tighten 
pump 
securing 
bolts 
to
specified 
torque 
0 
6 
to 
0 
8
kg 
m 
4
3
to 
5 
8 
ft
Ib
Note 
Be 
sure
to
align 
converter
housing 
securing 
bolt 
holes
6
Again 
check 
the 
runout 
of 
oil
pump 
cover
Note
When 
former 
Oil
Pump 
As
sembling 
Gauge 
is 
to 
be 
used
make 
a 
screw 
hole 
in
side 
of 
it
Planetary 
carrier
The
planetary 
carrier 
cannot 
be
divided 
into 
its
individual
components
If
any 
part 
or
component 
is 
defec
tive
replace 
the 
carrier 
as 
a 
unit
Inpsection
Check 
with 
a 
feeler 
clearance 
be
tween
pinion 
washer 
and
planetary
carrier
See
Figure 
AT 
100
Standard 
clearance
0 
20 
to 
0 
70
mm
0 
008 
to 
0
028 
in
Clearance
I
LJ 
b
II 
I
AT161
Fig 
AT 
100 
Mea
uring 
pinion 
washer
to
carrier 
clearance
AT
45 
Replace 
if
going 
over 
0 
80 
mm
0 
031
in
Control 
valve
The 
control 
valve
assembly 
consists
of
many 
precision 
parts 
and
requires
extreme
care 
when 
it
has 
to 
be 
re
moved 
and
serviced 
It 
is
good 
practice
to
place 
parts 
in 
a
part 
rack
so 
that
they 
can
be 
restored 
in
valve
body 
in
their
proper 
positions 
Added 
care
should 
also 
be 
exercised 
to
prevent
springs 
and 
other
small
parts 
from
being 
scattered 
and 
lost
Before
assembly
dip 
all
parts 
in
clean 
automatic 
transmission 
nuid 
and
check 
to 
be 
certain
that
they 
are 
free
of 
lint
and 
other 
minute
particles 
If
clutch 
or
band 
is 
burnt
or 
if
oil
becomes 
fouled 
the
control 
valve 
as
sembly 
should 
be
disassembled 
and
flushed
Disassembly
1 
Remove
bolts 
and 
nuts 
which
retain 
oil 
strainer 
Bolts
may 
be
re
moved 
with 
a 
screwdriver 
but 
it 
is
recommended 
to 
use
Hexagon 
Wrench
HT61000800 
and
Spinner 
Handle
HT62350000
See
Figure 
AT 
10 
I
2 
Remove
attaching 
bolts 
With
bolts 
removed
lower 
valve
body
separate 
plate 
and
upper 
valve
body
are 
free 
for 
removal
See
Figure
AT 
102
Note 
Do
not 
allow 
orifice
check
valve 
and 
valve
spring 
in 
lower
valve
body 
from
being 
scattered
and 
lost
when
removing 
sepa
rate
plate
HT61000BOO
HT62350000
Fig 
AT 
101
Removing 
valve
body 

BRAKE
CYLINDER 
SIDE
PISTON 
SIDE
COMPR 
ESSION
DECOMPRESSION
Movement
exceeding 
the
elastic
displacement 
is
released 
with
slipping 
on
the 
seal 
surface 
Returns 
in 
elastic
displacement 
of
the
seal
Fig 
BR 
21 
Piston
seal 
automatic
adjusting 
operation
Brake
pad
Replacement
1 
Jack
up 
front 
unit 
of
the 
vehicle 
and 
remove 
lhe
front
wheeL
2 
Remove
clip 
from 
the
retaining 
pin 
and
supporting
the 
brake
pad 
remove 
the
retaining 
pin 
and 
coil
spring
I
I 
Brake
pad
2
Retaining 
pin
I 
31 
Clip
Fig 
BR 
22
Removing 
retaining 
pin
3 
Unhook
the
hanger 
spring 
and 
withdraw 
the 
brake
pad 
and 
shim 
with 
a
pair 
of
pliers
BR 
ll 
Fig 
HR 
2
Withdrawing 
brake
pad 
and 
shim
Note 
When 
the 
brake
pad 
is 
removed 
do 
not
depress 
the
brake
pedal 
or 
otherwise 
the
piston 
will 
come 
out
Inspection
Clearance 
between 
the
brake
pad 
and 
rotor 
is
adjusted
automatically 
Check 
the 
brake
pad 
for 
wear
after 
the
first 
10 
000 
km 
6 
000
miles
driving 
and
every 
5 
000
km 
3 
000
miles 
thereafter
1
Clean 
the 
brake
pad 
with 
carbon 
tetrachloride 
or
gasoline
2 
When 
oil 
and 
or
grease 
is
heavily 
sticked 
on 
the
pad
or 
when 
deteriorated 
or 
deformed 
due 
to
overheating
replace 
the
pad 
with
a 
new 
one
3 
When 
thickness 
of 
the
friction 
material
pad 
is 
less
than 
1 
6 
mm 
0 
0630 
in
replace
Replace 
when 
total
pad 
thickness 
is
less 
than 
6 
1 
mm
0 
2402 
in
Note 
Replace
pads 
as 
a 
set
Replacement 
at
only 
one
position
may 
cause 
uneven 
brake 
effect 
It 
is
recommended 
that 
rotation 
of
pads 
be 
made
periodically
4 
Check 
the 
rotor 
Refer 
to 
Rotor
inspection
Reinstallation
1 
Clean 
the
calipers 
and
piston 
pad 
installing 
parts
Note 
Do 
not 
use 
mineral 
oil 
Be 
careful 
not 
to
apply 
oil
on 
the 
rotor
2
Depress 
the
piston 
into 
the
cylinder 
so 
that 
new
pad
can 
be 
installed 

STEERING
DESCRIPTION
The
steering 
system 
consists
of
recirculating 
ball
type
gear 
box
and
parallelogram 
linkage
These
systems 
give 
good
response 
light 
handling 
and
utmost 
durability 
Moreover 
the
steering 
linkage 
is
equipped 
with 
a 
torsion
rubber
system 
idler 
arm 
which
absorbs 
shock 
from 
the
wheel
Check 
the 
lubricant 
of
gear 
box
every 
10 
000
km 
6 
000 
miles 
and
replenish 
recommended 
oil 
as
required
The
steering 
linkage 
should 
be
greased 
up 
with 
wheel
bearing 
grease 
every 
50 
000 
km 
30 
000 
miles
All
necessary 
service
procedures 
for 
the
steering 
lock
system 
are 
described 
in 
the
BODY 
ELECTRICAL
SECTION 
of 
this 
manual 
and 
therefore 
no 
instruction 
is
given 
here
STEERING
CONTENTS
REMOVAL
DISASSEMBL 
Y
Ball 
nut
assembly 
ST 
2
ST 
3
ST
4 
INSPECTION 
AND 
REPAIR
ASSEMBL 
Y 
AND 
ADJUSTMENT
INSTALLATION 
ST
4
ST 
5
ST 
7
1
Steering 
gear 
housing
2 
Shaft
steering 
sector
3 
Screw
adjusting 
roller 
shaft 
4 
Cover
sector 
shaft
5 
Shim 
worm
bearing
6
Comp 
jacket 
column 
7
Assembly 
column
steering
8
Assembly 
bearing 
steering 
worm
9
Assembly 
nut 
ball
Fig 
ST 
1
Steering 
gear 
components
ST 
1 

Removal
I 
t
is 
recommended 
that 
the 
door 
be 
removed
from 
the
body 
with 
the
door
hinges 
attached 
on 
the
door
although
the
door 
may 
be
removed 
from 
the
body 
with
or 
without
the
hinges 
attached 
on
the 
door
Front
door
Remove 
the
package 
tray
2 
Remove 
the
door
hinge 
service 
hole 
cover
from 
the
dash 
side 
trim
3 
With 
the
door
fully
opened 
support 
the
door
by
applying 
a
stand 
or
jack 
beneath 
the
door 
so 
that 
the
door 
does 
not
drop 
off
Note
Apply 
a
piece 
of
rag 
between 
the
door 
and 
stand 
so
that
the 
door
panel 
is
protected 
from
damaging
4 
Remove 
the 
door
hinge 
installation 
bolts
at 
the
body 
side
by 
the 
use
of 
a
box 
wrench 
and
remove 
the
door
from 
the
body
Fig 
BF 
45
Removing 
front 
door
Dash 
side 
trim 
without
door
hinge 
sevice 
hole
Rear
door
Remove 
the
kicking 
plate
2 
Peel
off 
the
body 
side 
welt
and 
remove 
the 
center
pillar 
finish 
BODY
3 
Hereinafter
follow 
the 
instructions 
for
the 
front
door 
and 
remove
the 
rear
door
11
I
fl 
C
I 
r 
r
I
W 
I 
r
I
I 
dl 
J
Ik
I 
h 
I
l 
i
J
n
Fig 
BF 
46
Removing 
rear
door
Adjustment
Door
hinge
Loosen 
the 
bolts
used 
to
secure 
the
hinge 
to 
the
body
adjust 
the
door
upward 
downward 
forward 
or 
rear
ward
position 
as
required 
and
retighten 
the 
bolts
securely
Adjustable
range 
6 
mm 
0
2362 
in
Tightening 
torque
Hinge
pillar 
installation 
bolt 
1 
6
kg 
m 
11
6 
ft 
lb
Hinge 
door 
installation 
bolt 
1
6
kg 
m 
11
6 
ft 
lb
Note 
a 
When
installing 
the
hinge 
grease 
the
hinge 
link
b 
Oil
top 
of 
the
hinge 
pin 
when 
the 
door
squeaks
while
opening 
or
closing
Striker
Another 
method
to
adjust 
the 
door
loosen 
the 
striker
fixing 
screw 
and
adjust 
the 
striker
position
Adjustable 
range 
6
mm 
0
2362 
in
Tightening 
torque
Striker 
installation
machine 
screw
0 
12 
to
0 
2
kg 
m 
0 
7 
to 
I 
4
ft 
lb
BF
26 

GENERAL 
INFORMATION
steering 
wheel
should 
be 
secured 
to 
maintain 
a
straight
ahead
position
TIE 
DOWN
The
front 
tie 
down 
hook 
is
used 
the
both 
front 
end 
of 
tension 
rod 
Do 
not
apply 
the 
hook 
at 
the 
center 
of
tension 
rod 
or
suspension 
member
The 
rear 
tie 
down 
hook 
is 
used 
the
both 
front 
shackle
of
rear
spring
APPROXIMATE 
REFILL 
CAPACITY
Liter 
U 
S 
A
measure
I 
Imp 
measure
Sedan
Fuel 
tank
Coupe
with 
heater
Cooling 
system
without 
heater 
40 
L
38
L
4 
9
L
4 
2 
L
2 
7 
L
0 
54
L
1 
2 
L
5
5 
L
0 
75 
L
0 
24
L
Oil
pan
Oilf1lter
Transmission
case 
Manual
Automatic
Differential
case
Steering 
gear 
box
RECOMMENDED
GASOLINE 
FUEL
Use 
a 
no 
lead
or 
low 
lead
gasoline 
with 
a 
minimum
octane
rating 
of 
87 
the
average 
of 
the 
Research 
and 
1O
gal 
8Y
gal
10
gal 
8
gal
5
v
qt 
4
M 
qt
4
Y 
6
qt 
3
Y
qt
2Ji
qt 
2
qt
1
pt 
I
pt
2
pt 
2
pt
5Ji
qt 
4
qt
1
pt 
1
pt
pt 
pi
Motor 
Octane 
Numbers 
in 
the 
U 
S
When 
the
figure 
is
based 
on 
the 
Research
Octane 
Number 
use 
a
gasoline
with
a 
minimum 
octane
rating 
of
91 
RON 
in
Canada
RECOMMENDED 
LUBRICANTS
GI 
5 
r 

GENERAL
INFORMATION
RECOMMENDED 
LUBRICANT 
SPECI
FICATIONS
Item
Gasoline
engine 
oil
o 
Transmission
and
steering
Differential
Automatic
TIM 
fluid
Multipurpose 
grease
Brake
and 
clutch 
fluid
Antifreeze 
coolant
i 
Specifications
SAE 
Classification
SO 
or 
SE
API 
G 
L
4
API 
GL 
5
Type 
DEXRON
NLGI2
DOT 
3
Long 
Life 
Coolant
GI 
6 
Remarks
Furthermore 
refer 
to
SAE 
recommended
viscosity
table 
See
Page 
GI 
5
Lithium
soap 
base