ENGINE
Caution
lock
the
front
and
rear
wheels
by
fully
pulling
the
parking
brake
lever
before
con
ducting
this
test
Fig
ET
32
Checking
for
operation
of
vacuum
advance
system
If
any
objection
is
found
by
the
check
mentioned
above
either
of
the
following
defects
may
be
the
cause
Poor
connection
or
broken
harness
and
fuse
2
Air
leakage
resulting
from
poor
connection
of
vacu
um
tube
3
Incorrect
operation
of
Top
switch
4
Defective
operation
of
vacuum
cutting
valve
sole
naid
5
Incorrect
operation
of
thermo
switch
Testing
of
Top
switch
1
Make
sure
of
insulation
between
lead
wire
terminal
of
transmission
switch
and
switch
body
2
Disconnect
lead
wires
at
the
switch
and
connect
ohmmeter
to
tenninals
3
Ohmmeter
should
indicate
infmity
co
when
shift
lever
is
in
Top
gear
position
And
it
should
indicate
zero
at
other
gear
position
including
Neutral
posi
tion
4
If
it
does
not
work
properly
in
step
3
replace
the
switch
with
a
new
one
Testing
of
thermo
switch
I
MaJ
e
sure
of
insulation
between
lead
wire
terminal
of
thermo
switch
and
thetmo
switch
body
2
Disconnect
lead
wire
at
switch
and
connect
ohm
meter
to
terminals
Ohmmeter
should
indicate
zero
when
temperature
indicate
the
passenger
compartment
is
above
l30C
550F
4
If
it
does
not
work
properly
in
step
3
replace
thermo
switch
with
a
new
one
AUTOMATIC
TEMPERATURE
CONTROL
AIR
CLEANER
A
T
C
AIR
CLEANER
Replacing
carburetor
air
cleaner
filter
The
paper
element
viscous
type
has
been
specially
treated
to
eliminate
bother
of
cleaning
until
replacement
It
should
be
replaced
with
a
new
one
at
regular
intervals
or
more
often
according
to
the
operating
conditions
Checking
hot
air
control
valve
Inspection
Among
the
possible
troubles
of
this
device
the
most
liable
is
the
permanent
opening
of
valve
This
trouble
is
not
noticed
in
warm
weather
but
in
cold
weather
appears
as
poor
performance
of
engine
such
as
tardy
acceleration
hesitation
or
engine
stall
In
such
case
first
inspect
this
device
before
checking
the
carburetor
Another
trouble
which
might
be
expected
is
that
the
underhood
air
is
kept
closed
by
the
valve
regardless
of
the
temperature
of
suction
air
around
the
sensor
while
the
engine
is
running
This
ttOuble
appears
in
the
form
of
extremely
excessive
fuel
consumption
or
decrease
in
power
The
inspection
of
this
device
should
be
proceeded
as
follows
Fig
ET
33
Correct
position
of
hoses
ET
20
ABNORMAL
COMBUSTION
backfire
afterflfe
run
on
etc
Improper
ignition
timing
Fuel
system
in
trouble
Defective
cylinder
head
etc
EXCESSIVE
OIL
CONSUMPTION
Oil
leakage
Excessive
oil
consumption
ENGINE
Improper
ignition
timing
Improper
heat
range
of
the
spark
plugs
Damaged
carburetor
or
manifold
gasket
backfire
afterflre
Defective
carburetor
jet
Improper
function
of
the
float
Uneven
idling
Improperly
adjusted
valve
clearance
Excess
carbon
in
the
combustion
chamber
Damaged
valve
spring
backfire
afterure
Loose
oil
drain
plug
Loose
or
damaged
oil
pan
gasket
Loose
or
damaged
chain
cover
gasket
Defective
oil
seals
in
front
and
rear
of
the
crankshaft
Loose
or
damaged
locker
cover
gasket
Improper
tightening
of
oil
filter
Loose
or
damaged
oil
pressure
switch
Worn
cylinder
and
piston
Improper
location
of
the
ring
split
or
reo
versed
assembly
ET
32
Adjust
the
ignition
timing
Use
specified
spark
plugs
Replace
them
with
new
ones
Disassemble
the
carburetor
and
check
it
Adjust
the
level
and
check
the
needle
valve
Adjust
Readjust
Remove
the
cylinder
head
and
remove
carbon
Replace
it
with
a
new
one
Tighten
it
Renew
the
gasket
or
tighten
it
Renew
the
gasket
or
tighten
it
Renew
the
oil
seals
Renew
the
gasket
or
tighten
it
Do
not
tighten
excessively
Renew
the
gasket
and
tighten
it
cor
rectly
Retighten
or
renew
the
oil
pressure
switch
Overhaul
the
cylinder
and
renew
the
piston
Reassemble
the
piston
rings
correctly
EMISSION
CONTROL
AND
TUNE
UP
Othm
POOR
FUEL
CONSUMPTION
See
the
explanation
of
the
power
decrease
Othe
TROUBLE
IN
OTHER
FUNCfIONS
Decreased
oil
pressure
Excessive
wear
on
the
sliding
parts
Damaged
or
seized
piston
rings
Worn
piston
ring
groove
and
rings
Fatigue
ofvalve
oil
seal
lip
Worn
valve
stem
Inadequate
quality
of
engine
oiL
Engine
overheat
Exceeding
idling
revolution
Defective
acceleration
recovery
Fuel
leakage
Inadequa
Ie
oil
quality
Overheat
Defective
function
of
oil
pump
regulator
valve
Functional
deterioration
of
oil
pump
Blocked
oil
ftIter
nerased
clearance
in
various
sliding
parts
Blocked
oil
strainer
Troubles
in
the
oil
gauge
pressure
switch
Oil
pressure
decrease
Defective
quality
or
contamination
of
oil
Defective
air
cleaner
Overheat
or
overcoal
ET
33
Renew
the
rings
Repair
or
renew
the
piston
and
cyl
inder
Renew
the
piston
and
piston
ring
Replace
the
seal
lip
with
a
new
one
Renew
the
valve
or
the
guide
Use
the
designated
oiL
Previously
mentioned
Adjust
it
to
the
designated
rpm
Adjust
it
Repair
or
tighten
the
connection
of
fuel
pipes
Use
the
designated
oil
Previously
mentioned
Disassemble
the
oil
pump
and
repair
or
renew
it
Repair
or
replace
it
with
a
new
one
Renew
it
Disassemble
and
replace
the
worn
parts
with
new
ones
Clean
it
Replace
it
with
a
new
one
Previously
mentioned
Replace
the
oil
with
proper
one
and
change
the
ftIter
elemerit
Replace
the
air
cleaner
element
Previously
mentioned
ENGINE
Choke
unloader
clearance
carburetor
body
C
between
choke
valve
and
mm
in
Bi
metal
resistance
ohms
2
01
0
07911
8
6t09
0
Accelerator
pump
Injector
hole
Return
spring
Fuel
pressure
mm
in
g
mm
Ib
in
kg
cm
2
psi
kg
lb
0
5
0
0197
78
I
I
0
18
2
6
Manual
transmission
Automatic
transmission
Weight
2
8
6
2
2
9
6
39
Example
1
215
represents
215
100
2
15
mm
0
0846
in
diameter
TROUBLE
DIAGNOSES
AND
CORRECTIONS
There
are
various
causes
of
engine
tarubles
It
some
times
happens
that
the
completely
effective
carburetor
seems
apparently
to
have
some
troubles
when
electric
system
is
defective
Therefore
whenever
the
enigne
has
troubles
electric
system
must
be
checked
first
before
adjusting
the
carburetor
In
the
following
table
the
symptoms
and
causes
of
carburetor
tarubles
and
remedies
for
them
are
listed
to
facilitate
quick
repairs
Troubles
Possible
causes
Remedies
Overflow
Dirt
accumulated
on
needle
valve
Clean
needle
valve
Fuel
pump
pressure
too
high
Repair
pump
Needle
valve
seat
improper
Lap
or
replace
Excessive
fuel
consumption
Fuel
overflows
See
above
Each
main
air
bleed
clogged
Clean
Gauge
plate
adjustment
incorrect
Correct
adjustment
Choke
valve
does
not
open
Adjust
Outlet
valve
seat
of
accelerator
pump
im
proper
Lap
or
replace
Linked
opening
of
secondary
throttle
valve
too
early
Adjust
Power
shortage
Each
main
jet
clogged
Clean
Each
throttle
valve
does
not
fully
open
Adjust
Fuel
pump
operated
improperly
Repair
EF
22