
BODY 
ELECTRICAL
Note 
8 
When 
a 
fuse 
is 
blown 
off 
be 
sure 
to 
correct 
the
cause 
before
installing 
new
fuse
b 
Be 
sure 
to 
use 
fuse
having 
the 
rated 
capacity
Do 
not 
use 
fuse
having 
larger 
capacity 
i 
e 
20A
JOA 
etc
c
Particularly 
when 
the 
fusible 
link 
is 
fused
replace 
with 
a
designated 
fusible 
link
Green 
color
link 
for 
model 
8110
In
comparison 
with 
fuse 
much
higher 
current 
flows
through 
the 
fusible 
link
Moreover 
it 
is
important 
to 
eliminate 
the 
cause
of
blown 
off 
fusible 
link 
before
replacing
d 
When 
fuse 
is 
connected 
incorrectly 
and 
the
contact 
is 
loose 
voltage 
drops 
and 
heat 
are
gener
ated 
resulting 
abnormally 
operated 
electrical
equip
ment 
Remove 
dust 
or 
when 
oxidized
polish 
with
a 
fine
emery 
paper 
so 
that 
the 
contact 
is
improved
LlGHTING 
SYSTEM
CONTENTS
HEAD 
LAMP
Descri
ption
Sealed 
beam
replacement
Aiming 
adjustment
FRONT 
PARKING 
AND 
TURN 
SIGNAL
SIDE
FLASHER 
IMARKER 
LAMP
AN
D 
LICENSE 
LAMP
REAR 
COMBINATION 
LAMPS
BULB 
SPECIFICATIONS
TURN 
SIGNAL 
AND 
DIMMER
COMBINATION 
SWITCH 
BE 
7
BE 
7
BE 
7
BE 
8
LAMP
BE 
8
BE 
9
BE10
BE10
HEAD 
LAMP
Description
All 
weather
type 
sealed 
beam 
2
light 
system 
front
lamps 
are
adopted 
Each
lamp 
of 
both 
side 
head
lamps 
is
provided 
with
high 
beam 
filament
for
long 
range 
SOW
and 
low 
beam 
filarnent
for
dipping
40W 
In
other 
words
the
lamp 
is 
of 
a 
double 
filament
type
Sealed 
beam
replacement
I 
Rernove
the
wiring 
socket 
from 
back 
of 
the 
head
lamp
2 
Remove
the 
screws
attaching 
the 
front
grille 
to 
the
radiator 
core
support 
Coupe 
only
Remove 
three
retaining 
screws 
and 
remove 
the 
head
lamp 
rim
All 
other 
than
coupe
3 
Loosen 
three
screws 
used 
to 
install 
the
retaining 
ring
on 
the 
sealed 
bearn
mounting 
ring 
and 
remove 
the
sealed 
Removal
LIGHTING 
SWITCH
Removal
HAZARD 
WARNING 
SWITCH
PASSING 
LIGHT
SWITCH
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS
Head
lamp
Turn
signal 
lamps
Tail 
and
stop 
lamp 
license
lamp
back
up 
lamp 
BE 
10
BE 
11
BE 
11
BE 
11
BE 
12
BE 
12
BE 
12
BE 
13
BE 
15
i
Ii
beam 
unit
4 
When
installing 
a 
new 
unit
be 
sure 
to
position 
the
Top 
mark 
to 
the
top 
of
ring
1
2 
Sealed 
beam 
unit
Sealed 
beam
mounting
ring 
3
Retaining 
ring
4
Aiming 
adjusting 
screws
Fig 
BE 
18
Replacing 
sealed 
beam
BE 
7 

n
YR
f 
f1
JC
1
r
8bD
l
Aiming 
adjustment
For
aiming 
adjustment 
an
aiming 
machine 
head 
i
l
tester
screen
type 
tester 
and 
other 
instruments 
are
used
For 
the
operating 
instructions
of 
those 
instruments
refer
to 
the 
instruction
manual 
of 
the 
instrument 
to
be 
used
For 
the
correct
airning
adjustment 
level 
the
vehicle 
to
the
ground 
remove 
all 
loads
such 
as
luggages 
and
HIGH 
BEAM
I
1126mm 
44 
3 
in
I
it
E
U
o
h
H
I
10m 
33
3 
ft 
1
r
passengers
except 
for 
the
standard
equipment 
spare 
tire
and 
tools 
and 
make
sure 
that
pressures 
of 
all 
tires
are
correct 
Vertical 
and
horizontal 
directions 
of 
the 
head
lamp 
are
adjusted 
respectively 
with 
two
adjusting 
screws
located 
in
upper 
and 
side
portions 
of 
the 
head
lamp
mounting 
ring
lOW 
BEAM
12
I
f
tt
1126mm
44 
3 
in
I
l
349mm
h 
t 
13 
7 
in
10m 
33 
3 
ft
I
H
I
High 
beam
Low 
beam
H
j 
h
j 
h
Sedan 
660
mm 
26 
0
in
2010
Coupe 
664 
mm 
26 
1
in 
40 
116
mm 
4
57 
in 
204
mm 
8 
03 
in
Van 
660 
mm
26 
0 
in
1010 
204 
mm 
8
03 
in
2040 
466
mm
18
3 
in
Fig 
BE 
19 
Head
lamp 
aiming 
adjustment
FRONT 
PARKING 
AND
TURN
SIGNAL 
LAMP
SIDE 
FLASHER
MARKER 
LAMP 
AND
LICENSE
LAMP
When
removing 
the 
bulb 
with 
the 
lens 
removed
push
toward 
the 
socket 
and 
turn 
the 
bulb 
counterclockwise
Fig 
BE 
20
Replacing 
parking 
and 
turn
signa 
lamp 
bulb
BE
8 

BODY
PASSING 
LIGHT
SWITCH
The
passing 
light 
switch 
is
incorporated 
in 
the
grip 
end
of 
the 
turn
signal 
switch 
lever 
and 
controls 
the 
head
lamp
main 
beams 
With 
either 
the
lighting 
switch 
turned 
on 
or 
off 
the 
head
lamp 
main 
beams 
will
light 
while 
the
switch
button 
is
pushed 
in
CB 
FUSE
FUSE 
P
T
FUSE
L
DI 
TCH
ti
r 
1
I
Y 
fflf
0
00 
0 
2
ASSIHG
LICENSE 
LAMPS
SWITCH 
L
TAil 
lAMPS
1 
I
I 
PASSING
LIGHT 
RELAY
FRONT 
PARKING
LAMPS 
LIGHTING 
SWITCH
1 
NATlON
HEAD 
lAMP
nt
OF
LEFT
sIDe 
RIGtfT
SIDE
Fig 
BE 
30 
Circuit
diagram 
for
passing 
light
system
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS
Head
lamp
Probable 
Me
thod 
of
Condition
inspection
cause
All
lamps 
do
not
light 
Blown 
off 
fuse 
or
faulty 
contact 
Check 
the 
fuse 
block 
and 
white
cable 
for 
contact
Check 
the 
fuse 
for
fusing 
and
faulty 
contact
Faulty 
lighting 
switch 
terminal
connector 
Check 
the
connector 
for 
contact
Defective
lighting 
switch 
Conduct
continuity 
test
The 
head
lamp 
Blown
off 
fuse 
or
faulty 
contact
does 
not
light
for 
both
high
and 
low 
beams 
Check 
the
fuse 
for
fusing 
and
faulty 
contact
Improper 
dimmer 
switch 
contact 
Check 
the
connector 
for 
contact
Defective 
dimmer 
switch 
Conduct 
continuity 
test
BE 
12
r 
Corrective
action
Repair 
as
required
When
fused 
detect
and
repair 
the 
cause
and
replace 
the
fuse
Repair 
as
required
If 
the
ligh
ting 
swi 
tch
is 
defective
replace
When 
fused 
detect
and
repair 
the 
cause
and
replace 
the 
fuse
Repair 
as
required
I
f 
the 
dimmer 
switch
is
defective
replace 

BODY
ELECTRICAL
Main
high 
beam 
Defective 
dimmer 
switch
cannot 
be 
switch
ed 
to
dimmer
low 
beam
or
vice
versa
Head
lamps 
dim 
Defective
light 
circuit
Head
lamps 
dim
Partly
discharged
battery
when 
the
engine
is
stopped 
or
op
era 
ted 
under
idling 
speed 
Defective
battery
Head
lamps 
still
Faulty 
sealed 
beam 
unit
dim 
with
engine
run
above
idling
speed
Faulty 
charging 
system
Head
light 
in
only
one 
side
lights 
Faulty 
head
lamp 
terrnianl 
con
tact
Defective
lamp
Turn
signal 
lamps
Probable
Condition
cause
All 
turn
signal 
Blown
fuse 
or
faulty 
contact
lamps 
do 
not
light 
When 
red
yellow 
cable 
is 
con
nected
to 
red
white 
cable 
or
red 
black
cable 
and
the 
main
beam 
or
dimmer 
beam
lights
the 
circuit 
is
nonnal 
The 
dimmer
switch 
is 
defective
Check 
the 
head
light 
circuit
for
cable
being 
about 
to 
break 
and
faulty 
contact 
or 
check 
fuse 
for
faulty 
contact
Measure
specific 
gravity 
of 
elec
trolyte
Voltage 
between 
head
lamp 
red
white 
cable 
and
red 
cable 
ter
minals 
is 
12 
8V 
or
higher
Voltage 
is
less 
than 
12
8V
through 
above 
test
Method 
of
inspection
Check
the 
fuse 
for
fusing 
and
faulty 
contact
BE 
13 
Conduct
continuity
test 
and 
if 
the 
dirn
mer 
switch 
is
defec
tive
replace
Repair 
or
replace 
if
required
Charge
battery 
if
required
Replace 
battery
Replace 
sealed
beam
units
Check 
the
generator
regulator 
and
light
circuit
Repair 
as
required
Replace 
lamp
Corrective
action
When 
the 
fuse 
is
fused 
detect 
and
repair 
the 
cause 
and
replace 
the
fuse 

BODY 
ElECTRICAL
When 
the
ignition 
switch 
is 
set 
to 
ON 
the
ignition
wa
rning 
circuit 
is
closed 
and 
current 
flows 
flows 
from 
the
ignition 
switch 
to 
the
warning 
lamp 
bulb
and
ground
through 
the
regulator 
When 
the
engine 
is 
started 
and 
the
generator 
comes 
into 
operation 
the
generator 
output
current
opposes 
the 
current 
flowing 
from 
the
warning
lamp 
in
effect 
it 
breaks 
the
warning 
circuit
ground
connection 
and 
the
lamp 
goes 
out
l
r
hffi 
u
z 
Ignition 
switch
I
Q 
6
I 
0
c
M 
1 
E
8
ca 
i
L
g
PI 
lot 
c
P
I
j
co
rt
0
relay 
E 
0
5
y 
y 
1
N 
N 
3
Alternator
Regulator
Fig 
BE
41 
Circuit
of 
ignition 
warning 
system
HAND 
BRAKE 
WARNING 
LAMP
This
lamp 
functions 
both 
hand 
brake
warning 
larnp 
and
BULB 
SPECIFICATIONS 
service 
brake 
line
pressure 
differential 
warning 
lamp
When 
a
difference 
between 
front 
and
rear 
brake 
line
pressures 
reaches 
the 
rated
range 
13 
to 
17
kgfcm2 
185
to
242 
lb
sq 
in 
the
ground 
circuit 
for 
the
warning 
lamp
is
closed 
and 
the
warning 
lamp 
lights
IGNITION 
SWITCH
WARNING
LAMP
L 
E
WARNING
SWITCH
1 
SERVICE
BRAKE 
LINE
PRESSU 
R 
E
DIFFERENTIAL
WARNING
J 
SWITCH
Fig 
BE
42 
Circuit
diagram 
for 
brake
warning
system
tern 
Specifications
Square
type 
meter 
Round
type 
meter
Meter 
illumination
larnp 
VoW 
12 
3
4 
2 
12
1 
7 
3
Turn
signal 
pilot 
lamp 
VoW 
12 
3 
4 
2 
12 
1
7 
2
Head
lamp 
main 
high 
beam
VoW 
12 
3
4
I 
12
17
1
pilot 
lamp
Ignition 
warning 
lamp 
VoW 
123
4
I 
12 
17 
1
Oil
pressure 
warning 
lamp 
VoW 
12 
3 
4
1 
12 
1 
7
1
Hand 
brake
warning 
lamp 
VoW 
12 
1 
7 
1
for 
U 
S 
A
CANADA
Clock 
illumination
lamp 
VoW 
123
4 
I 
12 
17 
2
Figure 
encircled 
in
parentheses 
indicates 
number 
of 
bulbs 
used
BE 
21 

ENGINE
terminal 
to 
IN 
terminal 
or 
BAT 
terminal 
Connect 
the
other 
test
probe 
to
ground 
Make 
sure 
that 
voltmeter
registers 
battery 
voltage
4 
Start 
the
engine
3 
Turn 
on
the 
headlights 
and 
switch 
to 
main 
beam
I
o
B
ttefY 
E
A
J 
0
il
I
5 
Increase
engine 
speed 
gradually 
until 
it 
is
approxi
mately 
1
100 
rpm 
and 
take 
the 
voltmeter
reading
6 
If 
the 
measured 
value 
is 
over 
12 
5
volts 
the
alternator 
is 
in
good 
condition 
o
I
eE052 
Voltmeter
Fig 
EE 
49
Testing 
altematoT
Notes 
8 
Do 
not 
run
engine 
at 
the
speed 
of
more 
than
1 
100
rpm 
while 
test 
is
being 
conducted 
on
alternator
b 
Do 
not
race
engine
7 
If 
the
measured 
value 
is 
below 
12
5 
volts 
the
alternator 
is 
in
trouble 
Remove 
and 
check 
it
for
condition
SPECIFICATIONS 
AND 
SERVICE 
DATA
Specifications
Make 
and
type
Nominal
output
Pole
Revolution
No
load 
minimum
revolution
Output 
current
Wei 
t
Applied 
regulator
Service 
data
Stator 
coil
Resistance
per 
phase
Rotor 
coil
Resistance
Brush
Brush
length
Wear 
limit
Spring 
pressure
Slip 
ring
Outer 
diameter 
V 
A 
HITACHI 
LTl35 
13B
12 
35
rpm 
Negative 
ground
1 
000 
to 
13
500
rpm
A 
V
rpm
kg
1b 
less 
than 
1
000
more 
than 
28
14 
2
500
3
4 
7 
5
TLl 
Z 
57
n 
0 
17
at 
200C 
680F
n 
4
4 
at 
200e 
680 
F
mm
in
mm 
in
kg 
lb 
14
5 
0
571
7 
0 
2756
0 
25 
to 
0
35 
0
55 
to 
0 
77
mm 
in 
31 
1
220
EE 
22