Page 126 of 513

CHASSIS
DESCRIPTION
The 
Datsun 
1200
series 
new 
models
adopt 
a
hydraulic
brake
Dis 
brake 
or 
two
leading 
shoe
type 
drum 
brake 
is
used 
for 
the 
front
wheels 
and
leading 
trailing 
shoe
type
drum 
brake 
is 
used 
for 
the
rear 
wheels
With
adoption 
of 
the
disc 
brake
safety 
at
high 
speed
range 
driving 
is 
further
improved
For 
the
master
cylinder 
either
single 
type 
or 
tandem
type 
is 
used
There 
are 
two
types 
of 
tandem
type 
master
cylinder 
one 
is 
for 
disc
brake 
and 
the 
other 
for 
drum
brake 
Under 
the
standard
specifications 
h0wever 
the
tandem
type 
master
cylinder 
is
used 
for 
disc 
brake 
and
single 
type 
is 
used 
for 
drum
brake
The 
tandem
master
cylinder 
provides 
a 
dual
brake
system 
improving 
safety
The 
hand 
brake 
is 
of
a 
mechanical
type 
which 
brakes
the 
rear
wheels
through 
the 
control 
lever
and 
steel 
wire
The
control 
lever 
is 
located 
between 
the 
driver 
and
assistant 
seats 
and 
can 
be
operated 
easily
BRAKE 
PEDAL
The
steering 
colunm 
bracket
supports 
the 
brake
pedaL
The 
brake
pedal 
is 
instaUed 
on 
the
steering 
column
bracket 
with 
a 
fulcrum
pin 
The 
brake
pedal 
arm 
and
brake 
master 
cylinder
push 
rod 
are
joined 
with 
a
clevis
pin 
The
stop 
lamp 
switch
opposes 
the 
brake
pedal 
arm
bracket 
and
operates 
as
the
pedal 
arm 
moves
t
2
3 
Stop 
lamp 
switch
Brake
pedal 
stopper
Brake
pedal 
arm 
4 
Clevis
pin
5 
Push 
rod
6 
Fulcrum
pin
Fig 
BR 
2 
Brake
pedal 
installation 
Removal
Unhook 
the 
rerum
spring
Remove 
the
spring 
pin 
from 
the 
clevis
pin 
which 
is
used 
to 
connect 
the 
master
cylinder 
push 
rod 
to
the 
brake
pedal 
arm 
remove 
the
clevis
pin 
and
separate 
the
push
rod 
from 
the
pedal 
arm
3 
Remove 
the
fulcrum
pin 
which 
is 
used
to 
connect 
the
pedal 
arm 
to 
the
bracket 
and
separate 
the
pedal 
arm 
from
the 
bracket
@
mm
l6
qf
@
@
t
Spring 
pin 
5 
Nut 
9 
Return
spring
2
Clevis
pin 
6
Spring 
washer 
10 
Brake
pedal 
arm
3 
Washer 
7 
Nut 
It 
Brake
master
4
Spring 
lasher 
8
Fulcrum 
shaft
cylinder
Fig 
BR 
3 
Brake
pedal 
components
tandem
type 
master
cylinder
Inspection
1
Check 
sliding 
parts 
for 
wear 
and 
the
return
spring 
for
weakness
2 
Check 
the 
brake
pedal 
for 
bending
warping 
and
crack
3
Check 
other
parts 
for 
serviceabilities
Reinstallation
Reinstall 
the 
brake
pedal 
in 
reverse
sequence 
of
removal
noting 
the 
following 
matters
1 
Grease
sliding
parts 
and 
retum
spring 
hook 
with
multipurpose 
grease 
MIL
G 
2108 
or 
G 
10924
2
Tighten 
the 
fulcrum
pin 
installation 
nut 
to 
2
1 
to
2 
9
kg 
m
15 
2 
to 
21 
0 
ft 
lb
BR 
2 
     
        
        Page 231 of 513
j
L
CD
1 
II 
r 
1
P
r
4vc 
V
4
I
o
@
@
c
ID
I
HEAD
REST 
OPTION
When
installing 
head 
rest 
on 
front
seat 
remove 
the
plug 
on 
the 
seat
back 
and 
insert 
the 
head 
rest
supports
into 
the 
holes
Fig 
BF 
86 
Head 
rest 
BODY
SEAT 
BELT
The 
two 
front 
seat 
belts
are 
of 
a 
three
point 
type
consisting 
of
lap 
and
shoulder 
belts 
The 
two
rear 
seat
belts 
are 
of
a 
tow
point 
type 
The
lap 
belts 
of 
all 
seats 
are
provided 
with 
automatic
locking 
retractor 
In 
the
front
automatic
locking 
retaractor 
a 
belt
switch 
retractor
switch 
micro 
switch 
for 
the
seat 
belt
warning 
system 
is
built 
in
Notes 
a 
DO 
NOT
attempt 
repairs 
on
lap 
belt 
retractor
mechanisms
Replace 
defective
part 
with 
NEW
service
replacement
parts
b 
DO 
NOT
replace 
one 
belt 
of
lap 
belt 
or
shou 
Ider 
belt 
set
r
l
Scating 
switch
for
assistant
seat
2 
Seat 
belt 
switch
3 
Automatic
locking 
retractor
4 
Inhibitor 
switch 
for
AfT
5 
Neutral 
switch 
for 
M 
T
Fig 
BF 
87 
Seat 
belt
installing 
positions
BF
41 
     
        
        Page 353 of 513

ENGINE 
MECHANICAL
Cylinder 
head 
recess 
diameter
For
standard 
insert
Intake
Cylinder 
head
recess 
diameter
mm 
in 
For 
service 
insert
For 
standard 
insert
Exhaust
For
service 
insert
Interference
fit
mm
in 
Intake
Exhaust
Replacing 
the 
valve 
seat 
insert
I 
Old 
valve 
seat 
insert
may 
be 
removed
by 
boring 
up
to 
such 
an 
extent 
that 
the 
valve 
insert 
is
collapsed
The 
machine
depth 
stop 
should 
be 
set 
so 
that
boring
cannot 
be 
made
beyond 
the 
bottom 
face 
of 
the
insert
recess 
in 
the
cylinder 
head
2 
Select 
a 
suitable
valve 
seat 
insert
and
verify 
the
outside 
diameter
3 
Machine 
the
recess 
for 
the 
valve 
seat 
insert 
on 
the
cylinder 
head
correctly 
along 
the 
concentric 
circle 
to
the 
valve
guide 
center 
so 
that 
the 
valve 
seat 
insert 
is
fitted 
correctly
4
Heat 
the
cylinder 
head 
to 
a
temperature 
of 
1500 
to
2000C 
3020 
to 
3920 
F
5 
Fit 
the 
valve
seat 
insert
ensuring 
that 
it 
beds 
on 
the
bottom 
face 
of 
the
recess 
completely
6 
The
valve 
seats
newly 
fitted 
should 
be 
cut 
or
ground
to 
the
specified 
dimensions 
as 
shown 
in
Figure 
EM
44 
37 
016
to 
37
000 
dia 
1 
4576 
to 
I 
4564 
dia
37 
516
to 
37 
500 
dia
I 
4766
to 
1 
4754 
dia
33 
016 
to 
33
000 
dia 
1
2996 
to 
1
2990 
dia
33
516
to 
33
500 
dia 
1
3196
to 
1
3190
dia
0 
064 
to
0 
096
0 
0025
to 
0 
0038
0
064 
to 
0 
096
0 
0025
to 
0 
0038
I
t
v
Al
r 
A2
I 
onl
J
J 
n 
llI
lltl 
I
G 
llW
6
UNIT 
mm
in
Al 
37 
016 
to 
37 
000 
dia 
1 
4576 
to
14570 
dia
A2 
33 
016 
to 
33 
000 
dia 
1 
2996 
to 
1 
2990
dia
0 
34 
7 
to 
34
5 
dia 
1
3659
to 
1
3581 
dia
O2 
28 
7
to 
28 
5
dia
I 
1299 
to 
1
1221
dia
1 
1
3
0 
0512
2 
1
8 
0 
0709
Fig 
EM
41
Valve 
seat 
insert
EM 
13