
AUTOMATIC
TRANSMISSION
Manual
linkage
The 
hand 
lever 
motion
The 
hand
lever 
is 
located
in 
the 
driver
s 
com
part
men
mechanically 
transmitted 
from
the 
remote 
control
linkage 
is 
further
transmitted 
to 
the 
inner 
manual
lever
in
the 
transmission
case 
from 
the
range
selector 
lever 
in
the
right 
center
poc
tion
of 
the
transmission 
case
through
the 
manual
shaft 
The 
inner
manual
lever 
is
thereby 
turned
A
pin 
installed 
on
the 
bottom 
of
the 
inner 
manual 
lever 
slides 
the
manu
al
valve
spool 
of 
the
control 
valve 
and
thus 
the
spool 
is
appropriately 
posi
lioned
opposing 
to
each 
select
position
The
parking 
rod
pin 
is
held 
in 
the
groove 
on 
the
top 
of 
the 
inner
manual
plate 
The
parking 
rod
pin 
operates 
the
rod 
at 
p
range 
and
operates 
the
mechanical
lock
system
Moreover 
the 
above 
described
manual 
shaft 
is
equipped 
with 
an
inhibitor 
switch 
A
rotor 
inside 
the
inhibitor 
switch 
rotates 
in
response 
to
each
range 
When 
the
range 
is 
selected
at 
p 
or 
N 
the
rotor 
closes 
the
starter
magnet 
circuit 
so 
that 
the
engine 
can
be 
started 
When 
the
range
is 
selected
at 
R 
the
rotor 
closes 
the
back
up 
lamp 
circuit 
and 
the
back
up
lamp 
lights
Vacuum
diaphragm
The 
vacuum
diaphragm 
is 
installed
un 
the 
left
center
portion 
of 
the
transmission 
case 
The
internal 
con
struction 
of 
the 
vacuum
diaphragm 
is
as 
follows 
A 
rubber
diaphragm 
forms
a
partition 
in 
the 
center 
The
engine
intake 
manifold
negative 
pressure 
led
through 
vacuum 
tube 
and
spring 
force
are
applied 
to 
the 
front 
surface 
of 
the
rubber
diaphragm 
and
atmospheric
pressure 
is
applied 
to 
the 
back 
surface
A 
difference 
between 
pressure
applied
to
the 
front 
and 
back 
surfaces 
be
comes 
a
vacuum 
reaction 
and 
thus
the 
throttle 
valve 
of 
the
control 
valve
inside 
the 
transmission 
case 
is
op
erated
When 
accelerator
pedal 
is
fully 
de
pressed 
and 
the 
carburetor 
is
fully
upened 
but 
the
engine 
speed 
is 
not 
1
Housing
2 
Cover
3
Outer 
gear 
AT071
4 
Inner
gear
5 
Crescent
Fig 
AT 
3 
Oil
pump
1
Manual
plate
2
Inhibitor
switch 
A 
TOB7
3
Parking 
rod
4 
Manual
shaft
Fig 
AT 
4
Manuallinhage
To 
intake 
manifold
A
TOBB
Fig 
A 
T 
5
Vacuum 
diaphragm
iV
Down 
shift 
solenoid 
i
KiCk 
down
switch
A
TOB9
Fig 
A 
T 
6
Downshift 
solenoid
AT 
5 
sufficiently 
increased 
the 
manifold
negative 
pressure 
lowers
becomes
similar 
to 
the
atmospheric 
pressure
and 
the
vacuum 
reaction
increases
since
the 
flow
velocity 
of 
mixture
inside 
the 
intake 
manifold 
is
slow
Contrarily 
when 
the
engine 
speed
increases 
and
the 
flow
velocity 
of
the
mixture
increases 
or 
when
the 
carbure
tor 
is 
closed
the 
manifold
negative
pressure 
increases 
becomes 
similar 
to
vacuum 
and 
the
vacuum 
reaction
reduces
Thus 
a
signal 
to
generate 
hydraulic
pressure 
completely 
suited 
to
the
engine
loading 
at 
the
control 
valve 
is
transmitted 
from
the 
vacuum 
dia
phragm 
and
most 
suitable
speed
change 
timing 
and 
line
pressure 
are
obtained 
so
that 
the 
most
proper
torque 
capacity 
is
obtained
against 
the
transmitting
torque
Downshift
solenoid
The 
downshift
solenoid 
is
of 
a
magnetic 
type 
installed
on 
the 
left 
rear
portion 
of 
the
transmiSsion 
case
When
a
driver
requires 
accelerating 
power
and
depresses 
the 
accelerator
pedal
down 
to
the
stopper 
a
kick 
down
switch
located 
in 
the
middle 
of 
the
accelerator 
link 
is
depressed 
by 
a
push
rod 
the 
kick 
down 
switch 
closes 
cur
rent 
flows 
to
the 
solenoid 
the 
sole
noid
push 
rod 
is
depressed 
the
down
shift 
valve 
of
the 
control 
valve 
inside
the 
transmission
case 
is
depressed 
and
the
speed 
is
changed 
forcedly 
from
3rd 
to 
2nd 
within 
a
certain 
vehi
cle
speed 
limit
Note 
As 
the 
kick 
own
switch 
closes
when 
the 
accelerator
pedal 
is
depressed 
from 
7 
8 
to 
IS 
16 
of
the 
whole 
stroke 
the
accelera
tor
pedal 
should 
be
correctly
adjusted 
and 
fixed 
so 
as 
to
afford
complete 
stroke
The
arrangement 
of 
the 
switch
differs
according 
the 
models 
of
vehicle
Governor 
valve
The
primary 
and
secondary 
gover
nor 
valves 
are 
installed
separately 
on
the
back 
of 
the 
oil 
distributor 
on
the 

FRONT 
AXLE 
FRONT
SUSPENSION
Incorrectly 
adjusted
steering 
gear
Deformed
steering 
linkage
Incorrect 
wheel
alignment
Damaged 
strut
upper 
end
bearing
Damaged 
or 
stiff
piston 
or
shock 
absorber
rod
in 
the 
strut
Interference 
of
steering 
column 
with 
turn
signal 
switch
Excessive
steering 
wheel
play
Noises
Grating 
tire 
noise 
Incorrectly 
adjusted
steering 
gear 
housing
Worn
steering 
linkage
Improperly 
fitted
gear 
box
Incorrectly 
adjusted 
wheel
bearing
Worn
transverse 
link 
and 
tension
rod
fitting 
bushings
Improper 
air
pressure 
of 
tire
Insufficient
lubricating 
oil 
and
grease 
for
suspension 
ball
joint 
and
steering 
linkage
or 
their
breakage
Loose
steering 
gear 
bolts
linkage 
and
suspension
groups
Defective
shock 
absorber
inside 
the
strut
Defective 
wheel
bearing
Worn
steering
linkage
Worn
transverse 
link
and 
tension 
rod
fitting 
bushings
Broken
collapsed 
coil
spring
Loose 
strut
mounting 
insulator
tightening
nuts
Improper 
air
pressure 
of 
tire
Incorrect 
wheel
alignment
Deformed 
knuckle
spindle 
and
suspension
linkage
FA 
27 
Adjust
Replace
Adjust
Replace
Replace
Adjust
Adjust
Replace
Retighlen
Adjust
Replace
Adjust
Replenish 
lubrication
oil 
and
grease 
or
re
place
Retighten
Replace
Replace
Replace
Replace
Replace
Retighten
Adjust
Adjust
Replace 

Iii
I
o
t
I
I
CHASSIS
Fig 
ST 
2
Steering 
wheel
REMOVAL
1 
Remove 
the
horn
ring 
and
remove 
the
steering 
wheel
nut 
and
pull 
out 
the
steering 
wheel
by 
the 
use
of 
a 
Steer
ing 
wheel
puller 
ST27180000 
3 
Remove 
the 
turn
signal 
and
lighting 
switch
com
pletely
4 
Remove 
the 
hand 
lever
assembly 
from
the 
control
rod
assembly 
by 
unscrewing 
the
fIxing 
bolts
5 
Remove
two
fIxing 
bolts 
used 
to 
secure 
the
steering
column 
to 
the 
instrument
panel
ST27180000
Fig 
ST
3
Removing 
steering 
wheel 
lock 
nut
Note 
The
horn
ring 
can
be
easily 
removed
by 
two 
bolts
2
Remove 
the
steering 
column 
shell
Fig 
ST 
4
Removing 
steering 
column
upper 
side
ST 
2 

BODY
INSTRUMENT 
PANEL
CONTENTS
REMOVAL 
BF 
42
REMOVAL
Fig 
BF 
88
Removing 
instrument
panel
Note 
There 
are 
two
types 
of 
instrument
panel 
square
type 
and 
round
type 
However 
both
of 
them
are
removed 
and
reinstalled 
in 
the 
same 
manner
Disconnect 
the
battery 
cable 
at 
the
battery 
terminal
2 
Disconnect 
the
wiring 
harness 
connector 
units
Disconnect 
the 
instrument 
harness 
from 
the
engine
compartment 
harness
Disconnect 
the 
instrument 
harness
from 
the 
turn
signal
switch
Disconnect 
the
instrument 
harness
frorn 
the 
body
harness
Disconnect 
the 
instrumen 
t 
harness 
connected 
to
the
door 
switch
stop 
lamp 
switch 
flasher 
unit
and
passing
light 
relay 
option 
REINSTALLATION 
BF 
43
Note 
When
disconnecting 
the 
wiring 
harness
recom
mend 
to 
use
tags 
for
identifying 
their
relationship
3 
Disconnect 
cables 
for 
radio 
antenna 
and
speaker
4 
Remove 
the
package 
tray 
the 
shell 
cover 
and 
turn
signal 
switch
Note 
Work
may 
be 
carried 
out 
without
removing 
die
steering 
wheel 
However 
it 
is 
recommended 
to
remove 
the 
steering 
wheel 
50 
that 
work 
can 
be
carried 
out 
more 
easily
5 
Disconnect 
the
speedometer 
cable
from 
the
speedometer 
unit
6 
Disconnect 
the 
heater 
control 
cable 
at 
the 
heater
side
Fig 
BF 
89
Removing 
imtrument
panel 
Ii
BF
42 

BODY 
ELECTRICAL
Note 
8 
When 
a 
fuse 
is 
blown 
off 
be 
sure 
to 
correct 
the
cause 
before
installing 
new
fuse
b 
Be 
sure 
to 
use 
fuse
having 
the 
rated 
capacity
Do 
not 
use 
fuse
having 
larger 
capacity 
i 
e 
20A
JOA 
etc
c
Particularly 
when 
the 
fusible 
link 
is 
fused
replace 
with 
a
designated 
fusible 
link
Green 
color
link 
for 
model 
8110
In
comparison 
with 
fuse 
much
higher 
current 
flows
through 
the 
fusible 
link
Moreover 
it 
is
important 
to 
eliminate 
the 
cause
of
blown 
off 
fusible 
link 
before
replacing
d 
When 
fuse 
is 
connected 
incorrectly 
and 
the
contact 
is 
loose 
voltage 
drops 
and 
heat 
are
gener
ated 
resulting 
abnormally 
operated 
electrical
equip
ment 
Remove 
dust 
or 
when 
oxidized
polish 
with
a 
fine
emery 
paper 
so 
that 
the 
contact 
is
improved
LlGHTING 
SYSTEM
CONTENTS
HEAD 
LAMP
Descri
ption
Sealed 
beam
replacement
Aiming 
adjustment
FRONT 
PARKING 
AND 
TURN 
SIGNAL
SIDE
FLASHER 
IMARKER 
LAMP
AN
D 
LICENSE 
LAMP
REAR 
COMBINATION 
LAMPS
BULB 
SPECIFICATIONS
TURN 
SIGNAL 
AND 
DIMMER
COMBINATION 
SWITCH 
BE 
7
BE 
7
BE 
7
BE 
8
LAMP
BE 
8
BE 
9
BE10
BE10
HEAD 
LAMP
Description
All 
weather
type 
sealed 
beam 
2
light 
system 
front
lamps 
are
adopted 
Each
lamp 
of 
both 
side 
head
lamps 
is
provided 
with
high 
beam 
filament
for
long 
range 
SOW
and 
low 
beam 
filarnent
for
dipping
40W 
In
other 
words
the
lamp 
is 
of 
a 
double 
filament
type
Sealed 
beam
replacement
I 
Rernove
the
wiring 
socket 
from 
back 
of 
the 
head
lamp
2 
Remove
the 
screws
attaching 
the 
front
grille 
to 
the
radiator 
core
support 
Coupe 
only
Remove 
three
retaining 
screws 
and 
remove 
the 
head
lamp 
rim
All 
other 
than
coupe
3 
Loosen 
three
screws 
used 
to 
install 
the
retaining 
ring
on 
the 
sealed 
bearn
mounting 
ring 
and 
remove 
the
sealed 
Removal
LIGHTING 
SWITCH
Removal
HAZARD 
WARNING 
SWITCH
PASSING 
LIGHT
SWITCH
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS
Head
lamp
Turn
signal 
lamps
Tail 
and
stop 
lamp 
license
lamp
back
up 
lamp 
BE 
10
BE 
11
BE 
11
BE 
11
BE 
12
BE 
12
BE 
12
BE 
13
BE 
15
i
Ii
beam 
unit
4 
When
installing 
a 
new 
unit
be 
sure 
to
position 
the
Top 
mark 
to 
the
top 
of
ring
1
2 
Sealed 
beam 
unit
Sealed 
beam
mounting
ring 
3
Retaining 
ring
4
Aiming 
adjusting 
screws
Fig 
BE 
18
Replacing 
sealed 
beam
BE 
7 

n
YR
f 
f1
JC
1
r
8bD
l
Aiming 
adjustment
For
aiming 
adjustment 
an
aiming 
machine 
head 
i
l
tester
screen
type 
tester 
and 
other 
instruments 
are
used
For 
the
operating 
instructions
of 
those 
instruments
refer
to 
the 
instruction
manual 
of 
the 
instrument 
to
be 
used
For 
the
correct
airning
adjustment 
level 
the
vehicle 
to
the
ground 
remove 
all 
loads
such 
as
luggages 
and
HIGH 
BEAM
I
1126mm 
44 
3 
in
I
it
E
U
o
h
H
I
10m 
33
3 
ft 
1
r
passengers
except 
for 
the
standard
equipment 
spare 
tire
and 
tools 
and 
make
sure 
that
pressures 
of 
all 
tires
are
correct 
Vertical 
and
horizontal 
directions 
of 
the 
head
lamp 
are
adjusted 
respectively 
with 
two
adjusting 
screws
located 
in
upper 
and 
side
portions 
of 
the 
head
lamp
mounting 
ring
lOW 
BEAM
12
I
f
tt
1126mm
44 
3 
in
I
l
349mm
h 
t 
13 
7 
in
10m 
33 
3 
ft
I
H
I
High 
beam
Low 
beam
H
j 
h
j 
h
Sedan 
660
mm 
26 
0
in
2010
Coupe 
664 
mm 
26 
1
in 
40 
116
mm 
4
57 
in 
204
mm 
8 
03 
in
Van 
660 
mm
26 
0 
in
1010 
204 
mm 
8
03 
in
2040 
466
mm
18
3 
in
Fig 
BE 
19 
Head
lamp 
aiming 
adjustment
FRONT 
PARKING 
AND
TURN
SIGNAL 
LAMP
SIDE 
FLASHER
MARKER 
LAMP 
AND
LICENSE
LAMP
When
removing 
the 
bulb 
with 
the 
lens 
removed
push
toward 
the 
socket 
and 
turn 
the 
bulb 
counterclockwise
Fig 
BE 
20
Replacing 
parking 
and 
turn
signa 
lamp 
bulb
BE
8 

BULB 
SPECIFICATIONS
Headlight 
unit
Directional 
and
parking 
light
Side 
marker
light
License
plate 
light
Rear 
combination
light
Taillight
Stop 
brake
light
Turn
signal 
light
Back
up 
light
Meter
illuminating 
lamp
Wiper 
Washer 
illumination
lamp
Heater
control 
illumination
lamp
Ignition
warning 
light
Turn
signal 
indicator
light
Headlight 
beam 
indicator
light
Oil
pressure 
warning 
light
Brake
warning 
ligh 
t
Room
light
TURN 
SIGNAL 
AND
DIMMER
COMBINATION
SWITCH
Removal
Disconnect 
the
combination 
switch
from 
the 
wire
harness 
at 
the 
connector
plug 
and 
flasher 
unit
terrninal
Fig 
BE 
27
Removing 
turn
signal 
and
dimmer 
combination
switch 
BODY
Specifications 
SAE 
Trade 
Number
12V 
SO 
40W 
6012
12V 
23 
8W
1034
12V
8W 
67
l2V 
7
5W 
89
12V 
23
8W
1034
l2V 
23
8W
l2V 
23W
1073
l2V 
23W
12V 
I 
7W 
161
l2V 
3 
4W 
158
l2V 
3 
4W 
57
l2V 
17W 
161
l2V 
17W 
161
l2V 
17W 
161
l2V 
17W
161
l2V 
17W 
161
l2V 
IOW
2
Loosen 
two 
bolts 
used
to 
install
the 
horn
ring 
on 
the
steering 
wheel
by 
applying 
the 
tool 
from 
reverse 
side 
of
the
steering 
wheel 
and
remove 
the 
horn
ring
3
Remove 
the
steering 
wheel
fixing 
nut 
and 
remove
the
steering 
wheel
4
Unscrew 
two
fixing 
screws 
and 
a
locating 
screw 
and
remove 
the
shell 
cover
5 
Unscrew
two 
screws 
used 
to 
install 
the 
switch 
on 
the
steering 
tube 
and
remove 
the 
switch 
from 
the
locating
hole
on 
the
steering 
tube 
Now 
remove 
the
switch 
unit
completely
BE 
10 

BODY 
ELECTRICAL
8
G
J
r
ICENSE 
LAMPS 
10
0 
I 
I
g 
N 
Ap 
KING
10
00 
01 
2
I
NATION
J
J 
r
j
a 
iii
a
g
Lv
F 
a 
G
G
Lo 
o 
0
I 
I
m
L
J
HER
UNIT
DIMMER
SWITCH 
TURN
SIONAl
SWITCH
I
I
Fig 
BE 
28 
Circuit
diagram 
for 
turn
signal 
and 
dimmer
switch
system
LIGHTING
SWITCH 
HAZARD
WARNING 
SWITCH
Removal 
The 
hazard
lamp 
system 
4
way 
flasher 
consists 
of
hazard
warning 
switch
and 
flasher 
unit 
When 
the
hazard
warning 
switch 
is 
turned 
on
all
signal 
lamps 
flash
simultaneously 
telling 
other 
drivers 
that 
the 
vehicle
is
stopped 
When 
the
turn
signal 
lamps 
flash 
the
pilot 
lamps
on 
the 
instrument
panel 
also 
flash
telling 
you 
of 
hazard
lamp 
operation
1 
Rernove 
the
connector 
from
back 
of 
the
lighting
switch
2
Depressing 
the
lighting 
switch 
knob
turn 
it
counter
clockwise 
and 
remove 
it
3
Loosen 
the
escutcheon
switch 
frorn 
the 
cluster 
lid 
and
remove 
the
lighting
IGNITION 
SWITCH
EZ
L 
I
U 
I
JJ
u
HAZARD 
UNIT
Ip 
FLASHER 
UNIT
HAZARD 
WARNING 
SWITCH
161 
6 
6
g
Q
a 
ll
Zll 
Zll
CE 
O 
a
We 
a 
l
e
rY
1
LEFT 
SiDE 
RIGHT 
SIDE
Fig 
BE 
29 
Circuit
diagram 
for 
hazard
lamp 
system
BE 
11