
Tool 
number
T
ooJ 
name
ST
I 
9320000
Oil 
filter
wrench
STl9300000
Oil 
ftIter 
wrench
STl3040000
Piston
pin 
press
stand
STl2070000
Valve 
lifter
set
STl1080000
Valve
guide
reamer 
set 
SERVICE 
EQUIPMENT
Figure
mm
inch
120
14 
7
SE197
11
0
SE143
SE194
12
210 
4801 
d 
8
L
8 
10 
31501 
d 
a
SE147
SE 
2 
Description
For
removing 
the
oil 
filter
For
removing 
the
oil 
filter
For
removing 
and
installing 
the
piston
pin
For
removing 
and
installing 
the
a1ve
springs
For
correcting 
the 
valve
guide 
S 
M
reference
page 
See
Fig 
No
Page 
EL 
4
Page 
ET
3
Fig 
EM 
28
Fig 
EM 
69
Fig 
EM 
29
Fig 
EM 
68
Page 
EM 
13 

EMISSION 
CONTROL 
AND 
TUNE 
UP
EMISSION 
CONTROL 
SYSTEM
AN 
D
ENGINE 
TUNE 
UP
CONTENTS
BASIC 
MECHANICAL 
SYSTEM 
ET
Checking 
and
adjusting 
dash
pot
Adjusting 
intake 
and 
exhaust 
valve 
automatic 
transmission 
model
only 
ET 
9
clearances 
ET 
1
Checking 
carburetor 
return
spring 
ET 
9
Checking 
and
adjustin9 
drive 
belt 
ET 
2
Checking 
choke 
mechanism 
choke 
valve
Retightening 
cylinder 
head 
bolts 
manifold 
and
linkagel 
ET 
9
nuts 
and 
carburetor
securing 
nuts 
ET 
2
Checking 
anti
dieseling 
solenoid 
ET 
9
Checking 
engine 
oil 
ET 
2
Replacing 
fuel 
filter 
ET 
10
Replacing 
oil 
filter 
ET 
3
Checking 
fuel 
lines 
hoses
pipings
Changing 
engine 
coolant 
L 
L 
C 
ET 
3 
connections 
etc 
ET10
Checking 
cooling 
system 
hoses 
and 
THROTTLE 
OPENER
CONTROL 
SYSTEM
ET 
10
connections
ET 
4 
Checking 
and
adjusting 
throttle
opener 
ET 
13
Checking 
vacuum
fittings 
hoses 
and 
TRANSMISSION 
CONTROLLED 
VACUUM
connections
ET 
4 
ADVANCE 
SYSTEM
ET 
17
Checking 
engine 
compression 
ET 
4 
Checking 
electrical 
advance 
control
system 
ET 
19
Checking 
exhaust 
manifold 
heat 
control 
AUTOMATIC 
TEMPERATURE 
CONTROL 
AIR
valve
ET 
5 
CLEANER 
A 
T 
C 
AIR 
CLEANER
ET 
20
IGNITION 
AND 
FUEL 
SYSTEM
ET 
5 
Replacing 
carburetor 
air 
cleaner 
filter
ET 
20
Checking 
battery 
ET 
5 
Checking 
hot 
air 
control 
valve
ET 
20
Checking 
and
adjusting 
ignition 
timing
ET 
5 
CRANKCASE 
EMISSION 
CONTROL
Checking 
or
replacing 
distributor 
breaker 
SYSTEM
ET 
22
point 
condenser 
and
spark 
plugs 
ET 
6 
Checking 
or
replacing 
PCV 
valve
ET 
23
Checking 
distributor
ignition 
wiring 
and
Checking 
ventilation 
hoses
ET 
23
ignition 
coil
ET 
7 
EVAPORATIVE 
EMISSION 
CONTROL
Checking 
distributor
cap 
and 
rotor
ET 
7 
SYSTEM 
ET 
23
Adjusting 
carburetor 
id 
Ie
rpm 
and
Checking 
engine 
compartment 
hose
mixture 
ratio
ET
8 
connections 
and 
fuel
vapor 
control 
valves 
ET 
23
Checking 
fuel 
tank
vacuum 
relief 
valve
operation 
ET 
24
BASIC 
MECHANICAL 
SYSTEM 
1 
Start
engine 
and 
run 
it
until 
it 
is 
heated 
to
operating
temperature 
or 
at 
least 
more 
than 
800C
I760F 
of
engine 
oil
temperature 
then
stop 
engine
Adjusting 
intake 
and 
exhaust
valve 
clearances
Valve 
clearance
adjustment 
should 
be 
made 
while
engine 
is
stationary
To
adjust 
proceed 
as 
follows 
2 
Rotate 
crankshaft 
to
bring 
No 
1
cylinder 
in
top 
dead
center 
on 
its
compression 
stroke
3
Remove 
valve 
rocker 
cover
to
gain 
access 
to 
valve
ET 
1 

ENGINE
operating 
mechanism
Adjust 
valve
clearance 
at
following 
four
points 
while
engine 
is 
still
hot
G 
Exhaust
valve 
of 
No 
1
cylinder
CV 
Intake 
valve
of 
No 
1
cylinder
CID 
Intake 
valve
of 
No 
2
cylinder
CID 
Exhaust 
valve 
of 
No
3
cylinder
Note 
Numbers 
in
parenthesis 
agree 
with 
those 
in
ac
companying 
sketch
I
Fig 
BY
1
Adjusting 
valve 
clearance
4
Again 
rotate
crankshaft 
one 
turn 
so 
that 
No
4
piston
is 
in
top 
dead 
ce
lter 
on 
its
compression 
stroke
Adjust
follnwing 
valves
@ 
Exhaust 
valve 
of 
No 
2
cylinder
@ 
Intake
valve 
of 
No
3
cylinder
f 
Intake 
valve
of 
No
4
cylinder
@ 
Exhaust 
valve
of 
No
4
cylinder
Adjustment 
should 
be
made 
while
engine 
is 
hot 
After
all
valves 
have
been
adjusted 
correctly 
tighten 
lock 
nut
firmly 
to
secure 
the
adjustment
Vah
e 
clearance
Hot 
Intake
0 
35
mm 
0 
014 
in
Exhaust 
Checking 
and
adjusting 
drive
belt
II
I
Fig 
ET 
2
Adjusting 
drive 
belt
tension
I
Check 
for 
a
cracked 
or
damaged 
V
belt
Replace 
if
defective
2
Adjust 
the 
belt 
tension 
if
necessary
Belt 
deflection 
when
thumb
pressure 
of 
10
kg 
22 
0 
lb
is
applied 
midway 
between
pulleys 
10 
to 
15 
mm
0
394
to 
0
590 
in
Retightening 
cylinder 
head 
bolts
manifold 
nuts
and 
carburetor
securing
nuts
Cylinder 
head 
bolts
When 
the
engine 
is 
in
cold
tightening 
should 
be 
made
in
several
steps 
and 
in
sequence 
shown 
in
Figure 
EM
82
page 
EM 
31
starting 
with 
the 
center
toward 
the
ends
Tightening 
torque
1st 
turn
2nd 
turn 
4
0 
to 
4 
5
kg 
m 
29 
to 
33
ft 
lb
5
5
to 
6 
0
kg 
m
40 
to 
43 
ft 
lb
Then 
warm
up 
the
engine 
and
retighten 
the 
bolts 
to 
the
specification 
of 
hot 
condition
Tightening 
torque 
hot
6 
0
to 
6 
5
kg 
m 
43
to 
47 
ft 
lb
Other
tightening 
torque
Manifold 
nuts 
0 
9 
to 
14
kg 
m 
6 
5 
to 
10 
ft 
lb
Carburetor 
nuts 
0
5
to 
LO
kg 
m 
3
6 
to 
7 
2 
ft 
lb
Checking 
engine 
oil
Oil
capacity 
of
engine 
including 
oil 
filter
ET 
2 

EMISSION 
CONTROL 
AND
TUNE 
UP
Capacity
Maximum 
3
3 
L 
X
US
gal 
y
Imp 
gal
2
3 
L 
US
gal 
f
Imp 
gal
Minimum
Make 
sure 
that
engine 
oil 
is
not 
deteriorated 
with
cooling 
water 
or
gasoline 
Drain
and 
refill 
the 
oil
if
necessary
Notes
a 
A
milky 
oil 
indicates 
the
presence 
of
cooling
water
Find 
the 
cause 
for
necessary 
corrective 
action
b 
Oil 
with
extremely 
low
viscosity 
indicates
dilution 
with
gasoline
2 
Check
oil 
level 
If 
found 
below 
L
mark 
refill 
to
H 
mark
on
gauge
Fig 
ET 
3
Checking
engine 
oil 
level
Replacing 
oil 
filter
The 
oil 
ftIter 
is 
of 
a
cartridge 
type 
The 
oil 
filter
can 
be
removed
using 
oil 
ftIter 
wrench 
STl9320000 
Check 
for 
oil 
leaks
through 
gasketed
flange 
If
any
leakage 
is 
found
retighten 
slightly 
If
necessary
replace
filter 
as 
an
assembly
2 
When
installing 
an 
oil 
filter
tighten
by 
hand
Note 
Do 
not
overtighten 
oil 
filter 
or 
oil
leakage 
way
result
Changing 
engine 
coolant 
L
L 
C
Nissan
long 
life 
coolant
LLC 
is 
an
ethylene 
glycol 
base
product
containing
chemical 
inhibitors 
to
protect 
the
cooling 
system 
from
rusting 
and 
corrosion
The 
L 
L 
C
does 
not 
contain
any
glycerine 
ethyl 
or
methyl 
alcohol 
It 
will 
not
evaporate
or 
boil
away 
and
can 
be 
used 
with 
either
high 
or 
low
temperature 
thermostat 
It
flows
freely 
transfers 
heat
efficiently 
and 
will 
not
clog 
the
passages 
in 
the
cooling
system 
The 
LL
C 
must 
not 
be
mixed 
with 
other
products 
This 
coolant 
can 
be 
used
throughout 
tlie
seasons 
of 
the
year
Whenever
any 
coolant 
is
changed 
the
cooling 
system
should 
be 
flushed 
and
refilled 
with 
a 
new
coolant
Check 
the 
level 
J
Percent 
Boiling 
point
0 
9
kgfcm2 
Freeze
concen
tration 
Sea 
level
cooling 
sys 
protection
tern
pressure
30 
1060
C 
I
240C 
15OC
221OF 
255OF 
5OF
50 
IUY 
C 
1270C 
35 
C
2280 
F 
2610F 
3IOF
DC 
OF
0
321
10 
14
20141
50 
58 
I
I
I
I
1
I
I
1
30 
1 
22
40
401
40
10 
30 
50
20
EGOOl
Fig 
ET 
4 
Protection
concentration
ET 
3 

ENGINE
6 
Start 
the
engine 
and 
continue
idling 
as 
described
under
paragraphs 
I 
2 
and 
3 
above
When 
several
minutes 
have
passed 
and
the 
valve 
is
partially 
opened
read 
the
thermister 
indication 
It 
is 
correct
if 
the
reading 
falls 
between 
380C 
1000 
F 
and
550C
1300 
F
If 
the
reading 
is 
abnormal
replace 
the 
sensor
7
On 
the
engine 
equipped 
with
an 
idle
compensator 
as
service
option 
do 
as 
follows 
before
replacing 
the
sensor
Clog 
hose 
on 
idle
compensator 
side
by
twisting 
or
clamping 
it
and 
check 
the
temperature 
as
given 
in
paragraphs 
5 
and
6 
above 
If 
the 
thermometer
shO 
vs
correct
temperature
replace 
the 
idle
compensa
tOf 
if 
the
reading 
is 
abnormal
replace 
the 
sensor
CRANKCASE
EMISSION 
CONTROL
SYSTEM
This
system 
returns 
blow
by
gas 
to 
both 
the
intake
manifold 
and 
carburetor
air 
cleaner 
The 
Posirive 
Crankcase 
Ventilation
PCV 
valve 
is
provided 
to 
conduct 
crankcase 
blow
by
gas 
to 
the 
intake
manifold
Duirng 
partial 
throttle
operation 
of
the
enigne
the 
intake
manifold
sucks 
the
blow
by 
gas 
through 
the
valve
Normally 
the
capacity 
of 
the
valve 
is 
sufficient 
to
handle
any 
blow
by 
and
a 
small
amount 
of
ventilating 
air
The
ventilating 
air
is 
then
drawn 
from
the 
clean 
side 
of
the 
carburetor 
air
cleaner
through 
the
tube
connecting
carburetor 
air
cleaner 
to 
rocker 
cover
intu 
the 
crankcase
Under 
full
throttle 
condition 
the 
manifold 
vacuum 
is
insufficient 
to 
draw
the 
blow
by 
flow
through 
the 
valve
and 
its 
flow
goes
through 
the 
tube
connection 
in 
the
reverse 
direction
In 
cars 
with 
an
excessively 
high 
blow
by
some 
of
the 
flow
will
go 
through 
the 
tube
connection
to
the 
carburetor 
air
cleaner 
under
all 
conditions
j
Fresh 
air
Blow
by
gas
1m 
Air 
used 
in
filtering 
oil 
t
2
3
4 
PCV 
valve
Flame
arrester
Oil 
filler
cap
Baffle
plate 
and
steel
net
ECOOl
Fig 
ET 
3 
7 
Crankcase 
emission 
control
system 
at
partially 
throttle
open
ET 
22 

EMISSION 
CONTROL 
AND
TUNE 
UP
CD
@
Fresh 
air
Blow
by
gas
Air 
used 
in
filtering 
oil 
1 
PCV 
valve
2 
Flame 
arrester
3 
Oil 
filler
cap
4
Baffle
plate 
and
steel 
net
E 
C002
Fig 
ET 
J8 
Crankcase 
emission 
control
system 
at
full 
throttle
open
Checking 
and
replacing 
PCV 
valve
Test 
PCV
valve 
in 
accordance 
with 
the
following
me 
thod
With
engine 
running 
at 
idle 
remove 
the 
ventilator 
hose
from 
PCV
valve 
If 
the 
valve 
is
working 
a
hissing 
noise
will 
be
heard 
as 
air
passes 
through 
the 
valve 
and
a
strong
vacuum 
should 
be 
felt
immediately 
when
a
finger 
is
placed
over 
the 
valve 
inlet 
If 
the 
valve 
is
plugged 
replace 
with
a
new 
one 
Check 
for
deposit 
plugging 
in 
the 
hose 
Clean 
if
necessary
Intake 
manifold
l
illlr 
nnnl
UUUU
l 
I
G
EC014
FigET 
39 
Cross 
sectional 
view
of 
PCV 
valve 
Checking 
ventilation 
hoses
I 
Check 
hoses
and 
hose 
connections 
for 
leaks
2 
Disconnect
all 
hoses 
and 
blow 
them
out 
with
compressed 
air
If
any 
hose 
can 
not 
be 
free 
of
obstructions
replace
with 
a
new 
one
Insure
that 
the 
flame 
arrester 
is
surely 
inserted 
in
the
hose
between 
the 
air 
cleaner 
and 
rocker
cover
EVAPORATIVE 
EMISSION
CONTROL 
SYSTEM
Checking 
engine 
compartment 
hose
connections 
and 
fuel
vapor 
control
valves
Checking 
fuel 
tank
vapor 
liquid 
separator 
and
vapor
vent 
line
I
Check 
all 
hoses 
and 
fuel 
tank
ftIler
cap
2
Disconnect 
the
vapor 
vent 
line
connecting 
flow
guide 
valve 
to
vapor 
liquid
separator
ET 
23 

ABNORMAL
COMBUSTION
backfire 
afterflfe
run 
on 
etc
Improper 
ignition 
timing
Fuel
system 
in 
trouble
Defective
cylinder 
head
etc
EXCESSIVE 
OIL
CONSUMPTION
Oil
leakage
Excessive 
oil
consumption 
ENGINE
Improper 
ignition 
timing
Improper 
heat
range 
of
the
spark 
plugs
Damaged 
carburetor 
or 
manifold
gasket
backfire 
afterflre
Defective 
carburetor
jet
Improper 
function 
of 
the 
float
Uneven
idling
Improperly 
adjusted 
valve 
clearance
Excess 
carbon 
in 
the 
combustion 
chamber
Damaged 
valve
spring 
backfire 
afterure
Loose 
oil 
drain
plug
Loose
or
damaged 
oil
pan 
gasket
Loose 
or
damaged 
chain 
cover
gasket
Defective 
oil 
seals 
in 
front 
and
rear 
of 
the
crankshaft
Loose 
or
damaged 
locker
cover 
gasket
Improper 
tightening 
of 
oil 
filter
Loose 
or
damaged 
oil
pressure 
switch
Worn
cylinder 
and
piston
Improper 
location 
of 
the
ring 
split 
or 
reo
versed
assembly
ET 
32 
Adjust 
the
ignition 
timing
Use
specified 
spark 
plugs
Replace 
them 
with 
new 
ones
Disassemble 
the 
carburetor 
and
check
it
Adjust 
the 
level 
and
check 
the 
needle
valve
Adjust
Readjust
Remove 
the
cylinder 
head 
and
remove
carbon
Replace 
it 
with
a 
new 
one
Tighten 
it
Renew 
the
gasket 
or
tighten 
it
Renew 
the
gasket 
or
tighten 
it
Renew 
the 
oil
seals
Renew 
the
gasket 
or
tighten 
it
Do 
not
tighten 
excessively
Renew 
the
gasket 
and
tighten 
it 
cor
rectly
Retighten 
or 
renew
the 
oil
pressure
switch
Overhaul 
the
cylinder 
and 
renew 
the
piston
Reassemble 
the
piston 
rings 
correctly 

ENGINE
27 
Install 
the 
oil
pump 
with 
oil 
filter
28 
Install 
the
alternator 
fan 
and
fan 
belt
29 
Install 
the
fuel
pump
30
Install 
the 
distributor
assembly
Fig 
EM 
B7
Timing 
maTk
Fig 
EM 
SS 
Distributor 
installation
EM 
32 
Notes 
3 
Set 
the
No 
1
piston 
to 
its
top 
dead 
center 
of
the
compression 
stroke
b 
Before 
installation 
return
the 
distributor 
rotor
approximately 
60
degrees 
from
its
regular 
posi
tion 
Insert 
the
assembly
meshing 
the 
distributor
drive
gear 
and 
driven
gear
After
installation 
the 
distributor 
rotor 
should
come
into 
contact
with 
the 
mark 
on 
the 
rotor
cap
fitting 
as
shown 
in 
the
Figure
31
Install 
the
spark 
plugs 
and
connect 
the
distributor
to
plug 
high 
tension
lead 
wire
32 
Install 
the 
fuel 
hoses
and 
tubes
33 
Install 
the 
clutch
cover
assembly
34 
Install 
the
engine 
stingers 
and
crankcase 
ventilation
hose
35 
Dismount
the
engine 
from 
the
working 
stand
Install 
the
engine 
mountings