
FRONT 
AXLE
FRONT 
SUSPENSION
ADJUSTMENT
CONTENTS
ADJUSTMENT 
DATA
ADJUSTMENT 
OF 
WHEEL 
ALIGNMENT
ADJUSTMENT 
OF 
VEHICLE 
LEVEL 
FA 
21
FA 
22
FA 
22
1
Carry 
out
wheel
alignment 
on 
a 
flat 
surface 
with 
tire
air
pressure 
adjusted 
to 
the 
normal
pressure
2
Thoroughly 
check 
all
component 
parts 
of 
the
steering 
and
suspension 
systems 
and
repair 
or
replace
AD
JUSTMENT 
DATA
I
Wheel
alignment 
unladen
Sedan
Coupe
Camber 
5 
to 
2005
Caster 
20 
to 
1050
Toe 
in 
mm 
in 
4 
to
6
0 
16 
to 
0 
24
King 
pin 
inclination 
7055
Steering 
angle 
In 
430
Out 
360
Tire 
Pressure 
Tobe
measured 
when 
tires 
are
cold
kgfcm2 
psi
6 
00 
12 
4PR 
Front 
Rear
For 
normal
speed
Under
100 
km 
h
or 
60 
MPH
For
high 
speed
Over 
100 
km 
h
or 
60 
MPH
15SSR 
12
Option 
Front 
Rear 
1
2 
1 
2
17
17
1
5 
1 
5 
21 
21
I
7
I 
7 
24 
24
Front 
Rear
5 
00 
12 
4 
6 
R 
ULT
Unloaded 
Option
For 
normal
speed
Under 
100 
km 
h 
or 
60
MPH
For
high 
speed
Over 
100 
km 
h 
or
60 
MPH
Loaded
For 
normal
speed
Under 
100 
km 
h
or 
60 
MPH
FA 
21 
ADJUSTMENT 
OF 
TOE 
IN
ADJUSTMENT 
OF
STEERING 
ANGLE 
FA 
22
FA 
22
defective
parts 
before
starting 
the 
wheel
alignment
3 
The 
camber
and 
caster
angles 
are
preset 
and 
cannot
be
adjusted 
Adjust 
the
toe 
in
and 
vehicle 
level
only
Van
Van
Heavy 
duty 
spring
45 
to 
1045 
45
to 
1045
1005 
to
2005 
40 
to 
1040
5 
to 
7 
5 
to 
7
0 
20 
to 
0
28 
0
20 
to 
0 
28
7045 
7045
430 
430
360 
360
1 
2
1
2 
I 
7
I 
7
1 
5 
1 
5 
21 
21
1
2 
1 
5
17 
21
1 
5 
1 
8 
21 
26
1 
2 
2 
5
17 
36 

CHASSIS
For
high 
speed
Over 
100 
km 
h 
or 
60 
MPH
ADJUSTMENT 
OF 
WHEEL
ALIGNMENT
Use 
a
turning 
radius
gauge 
and
alignment 
gauge 
for
the
measurement
2
Carry 
out 
wheel
alignment 
on
a 
flat 
surface 
with 
tire
air
pressure 
adjusted 
to 
the
normal
pressure
ADJUSTMENT 
OF 
VEHICLE
LEVEL
Vehicle 
level 
is
adjusted 
by 
changing 
springs
ADJUSTMENT 
OF 
TOE 
IN
Measure 
toe 
in 
with 
a 
toe 
in
gauge
2
Loosen 
the 
nut 
indicated
by 
arrow 
mark
in
Figure
FA 
56 
and
adjust 
the 
side 
rod
adjusting 
bar 
so 
that
distance 
L
between 
both 
side 
side 
rod 
ball
joint 
centers
is 
296 
8 
mm 
11
7 
in
I 
1
I 
Locking 
nu
t
I 
2
I 
Side 
rod
adjusting 
bar
I
Fig 
FA 
56
Adjusitng 
toe 
in 
1
5 
2
8 
21 
40
ADJUSTMENT 
OF
STEERING
ANGLE
1 
Place 
the
front 
wheels 
on
turn 
table
2 
Adjust 
both 
side
steering 
angle 
adjusting 
bolts
indicated
by 
arrow 
mark 
and 
set 
them 
al
the 
rated
steering 
angle
Note 
8
Make 
sure 
that 
clearance 
between 
tire 
tension
rod 
is 
30 
mm 
11 
181 
in 
or 
more
b 
When 
the 
clearance 
is 
less 
than 
30 
mm 
1 
181
in 
inaease 
the 
clearance
by
extending 
the
stopper
bolt
Upon
completion 
of 
the
adjustment 
max
imum
height 
of 
the
stopper 
bolt 
should 
be 
27 
5
mm 
1 
083 
in
Fig 
FA 
57
Steering 
angle 
adjusting 
bolt
FA 
22 

Vehicle 
pulls 
to
right 
or 
left
When
driving 
with
hands 
off 
the
steering
wheel
over 
a
flat 
road 
the 
vehicle
gently
swerves 
to
right 
or
left
Note 
A 
defective 
rear
suspension
may
also 
be 
the 
cause 
of 
this 
trouble
and 
therefore
see 
also 
the
chapter
dealing 
with 
the 
rear
suspension
Instability 
of 
vehicle
Stiff
steering 
wheel
checking 
up 
procedure
Jack
up 
front 
wheels
detach 
the
steering
gear 
and
operate 
the
steering 
wheel 
and
If 
it 
is
light 
check
steering 
linkage 
and
suspension 
groups
If 
it 
is
heavy 
check
steering 
gear 
and
steering 
colunm
groups 
CHASSIS
Malfunction 
of 
shock 
absorber 
inside 
the
strut 
or 
loose 
installation 
bolts
Unbalance 
of 
vehicle
level
Improper 
air
pressure 
of 
tire 
or
insuf
ficient
tightening 
of
wheel 
nuts
Difference 
in
height 
of
right 
and 
left 
tire
treads
Incorrect
adjustment 
or
abrasion 
of 
front
wheel
bearing
Collapsed 
or 
twisted 
front
spring
Incorrect 
wheel
alignment
Incorrect 
brake
adjustment 
binding
Worn
rubber
bushings 
for 
transverse 
link
and 
tension 
rod
Deformed
steering 
linkage 
and
suspension
link
Unbalanced 
vehicle
level
Improper 
air
pressure 
of 
tire
Worn
rubber
bushings 
for
transverse 
link
and 
tension
rod
Incorrect 
wheel
alignment
Worn 
or 
deformed
steering 
linkage 
and
suspension 
link
Incorrect
adjustment 
of
steering 
gear
Deformed 
unbalanced 
wheel
Improper 
air
pressure 
of 
tire
Insufficient 
lubricants 
or
mixing 
im
purities 
in
steering 
linkage 
or
excessively
worn
steering 
linkage
Stiff 
or
damaged 
suspension 
ball
joint 
or
lack 
of
grease
Worn 
or
incorrectly 
adjusted 
wheel
bearing
Worn
damaged
steering 
gear 
and
bearing
FA
26 
Replace 
or
retighten
Correct 
the 
unbalance
Adjust 
or
tighten
Replace 
tires
Adjust 
or
replace
Replace
Adjust
Adjust
Replace
Replace
Correct 
the
unbalance
Adjust
Adjust
Adjust
Replace
Adjust
Correct 
or
replace
Adjust
Repl 
nish
grease 
or
re
place 
the
part
Replace
Replace 
or
adjust
Replace 

Pedal
yields 
under
slight
pressure
Excessive
pedal
travel
All
brakes
drag
One 
brake
drags
Unbalanced 
brakes 
BRAKE
Use 
of 
a 
brake 
fluid 
with
a
boiling 
point
which 
is 
too 
low
Reservoir
filler
cap 
ven 
t 
hole
clogged 
This
promotes 
a 
vacuum 
in 
master
cylinder 
that
sucks 
in 
air
through 
rear 
seal
Deteriorated 
check 
valve
External
leaks
Master
cylinder 
leaks
through 
primary 
cap
System 
has
not 
been 
bled
Improperly 
adjusted 
clearance
Fluid 
level 
in
master
cylinder 
is 
too 
low
Thermal
expansion 
of 
drums 
due 
to
over
heating
Insufficient 
shoe 
tlrdrum
clearance
Weak 
shoe
return
springs
Brake 
shoe
return 
no 
free
travel
Seized 
master
cylinder 
piston
Loose 
or
damaged 
wheel
bearings
Weak 
broken 
or
unhooked 
brake
shoe
return
springs
Insufficient 
clearance 
between 
brake 
shoe
and 
drum
Grease 
or 
oil 
on
linings
Seized
piston 
in 
wheel
cylinder
Tires
improperly 
inflated
Loose 
wheel
bearing
BR 
25 
Change 
with 
the
specified 
brake
fluid 
and
bleed
system
Clean 
reservoir 
filler
cap 
and 
bleed 
the
system
Fit 
a
new 
check
valve 
and 
bleed 
the
system
Check 
master
cylinder 
piping 
and
wheel
cylinder 
for 
leaks 
and 
make
necessary 
re
pairs
Overhaul 
master
cylinder
Bleed
the
system
Adjust 
shoe
to 
drum
clearance
Full
up 
with
specified 
brake
fluid
Bleed 
the
system 
if
required
Allow 
drums
to 
cool 
off 
Check 
brake
shoe
linings 
and 
drums
Replace 
damaged
parts
Adjust 
clearance
Replace 
the
springs
Adjust 
pedal 
height
Service 
the
master
cylinder 
replace 
the
piston 
and 
bleed
the
system
Adjust 
or
replace 
wheel
bearings
Replace 
spring
Adjust 
brakes
Clean 
brake 
mechanism
replace 
lining 
and
correct 
cause 
of
grease 
or
oil
getting 
on
lining
Service 
the 
wheel
cylinder 
and
bleed 
the
system
Inflate 
tires
to 
correct
pressure
Adjust 
wheel
bearing 

DESCRIPTION
MAINTENANCE
AND 
SERVICE
Tire 
inflation
Tubeless 
tire
repair
Wheel
repair
Wear
DESCRIPTION
TIRE
SIZE 
in
Standard
Optional 
WHEEL
AND 
TIRE
WHEEL 
AND 
TIRE
CONTENTS
WTl
WT2
WT2
WT2
WT2
WT2 
Radial 
tire
Tire 
rotation
INSPECTION
Wheel 
balance
Wheel 
and 
tire
6 
00
12
4PR
Tubeless
6 
00 
12
4PR
with 
tube
6 
00 
12
4PR
Snow 
tire
6
00S 
12
4PR
Sports 
Tubeless
155SR 
12 
Radial
with 
tube
except 
for 
Van
use
5 
00
12
4PRULT 
with
lube
front
for 
Van 
use
5 
00
12
jPRULT 
with 
tube 
rear
TIRE
INFLATION 
PRESSURE 
To 
be
measured 
when
tires 
are
cold
kg 
cm2
psi
6 
00 
I
2 
4PR
Front 
Rear
For 
normal
speed
Under 
100 
km 
h 
or 
60
mph
For
high 
speed
Over 
100
km 
h 
or 
60
mph
155SR 
12
Optional
Front
Rear
5 
00 
I 
2
4 
6PR 
ULT
Optional 
Front 
Rear 
Sedan
Coupe
1 
2 
1 
2
17
17
1 
5 
1
5
22
22
1
7
1 
7 
24 
24 
Van 
Van
Heavy
duty 
spring
1
2 
1
2
I 
7
17
1 
5 
1 
5
22
22
WTl 
WT 
3
WT 
4
WT 
4
WT 
4
WT 
4 

CHASSIS
Unloaded
For
normal
speed
U
nder 
100
km 
h 
or
60
mph
F 
or
high
speed
Over 
100
km 
h
or
60
mph
Loaded
For 
normal
speed
Under 
100
kmlh 
or
60
mph
For
high 
speed
Over 
100
kmlh 
or
60
mph
MAINTENANCE 
AND 
SERVICE
Tire 
inflation
Correct 
tire
pressure 
is
very 
importan 
t 
to
ease 
of
steering 
and
riding 
comfort 
This 
also 
reduces
driving
sound
to 
a 
minimum
resulting 
in
longer 
tire 
that
is
overinfla 
lion 
or
underinflation
promotes 
wear 
at 
center
tread 
or 
shoulder
of 
tire
If 
all 
tires 
are
inspected 
frequently 
and 
maintained
correct 
tire
pressure 
it 
is
possible 
to 
detect
sharp 
material
in 
the 
tread
Also 
the 
above
check 
avoids 
abnormal 
wear
which
invites 
serious 
trouble
If 
tires 
indicate 
abnormal 
or
uneven 
wear 
the
cause 
of 
trouble 
should 
be 
detected 
and
eliminated
After
inflating 
tices
leakage 
in 
valve
should 
be 
check
cd 
Without
valve
caps 
leakage 
will
occur 
due 
to
dirt 
and
water
resulting 
in
underinOation
Accordingly 
whenever
tire
pressure 
is
checked 
be 
sure 
to
secure 
valve
caps 
and
tighten 
firmly 
by 
hand
Tubeless 
tire
repair
In 
urder
to
inspect 
a 
leak
apply 
soapy 
solution 
to 
tire
or
submerge 
tire 
and 
wheel 
in 
the 
water 
after
inflating 
tire
to
specified 
pressure 
Special 
inspection 
for 
leaks 
should 
12
15 
17 
22
1 
5
1 
8
22
25
1
2 
2 
5
I 
7
36
1 
5 
2 
8 
22 
40
be
carried 
out 
around
the 
valve 
wheel 
rim 
and
along 
the
tread 
Exercise
care 
to 
bead 
and 
rim 
where
leakage 
occurs
Wipe 
out 
water
from 
area 
which 
leaks 
air 
bubbles 
and
then 
mark 
the
place 
with 
chalk
After
remuving 
the
materials 
caused
puncture 
seal 
the
point 
to 
avoid
damage 
to 
the
tire 
due 
to
entrance 
of
dirt
and
water 
When
repairing 
the
puncture 
use
the 
tire
repair
kits 
which 
are 
furnished
from 
tire
dealers
following 
the
instructions
provided 
with 
the 
kits 
In
case 
that 
a
puncture 
becomes
large 
or 
there
is
any 
other
damage 
on
the 
tire
fabric
repair 
must 
be
carried 
out
by 
authorized
tire
dealers
Wheel
repair
Inspect 
wheel 
rim
flange 
for 
bend 
or
dents 
If
any 
of
the 
above 
deterioration 
is 
detected
repair 
should 
be 
made
to
secure 
complete
sealing 
The
flange 
should
be 
cleaned
by 
a 
wire 
brush 
when 
rust 
is 
found 
on
the
flange
Furthermore 
if
excessive
pitting 
occurs 
on
the 
rim
eliminate 
it 
with 
a 
file
Wear
Misalignment
When 
the
front 
wheels
align 
in 
excessive 
toe
in 
or
WT 
2 

WHEEL 
AND 
TIRE
toe 
out 
condition 
tires
scrape 
the 
tread
rubber 
off 
The
wear
of 
tread
appears 
feathered
edge
Center
This 
wear 
is
caused
by 
overinllation 
of 
the
tire 
The
inllation
pressure 
must 
be
kept 
within 
the
specified 
limit
Shoulder
The 
wear
may 
be
caused
by 
underinflation 
incorrect
wheel 
camber 
or 
continuous
high
speed 
driving 
on
curves
n
general 
the 
former 
two
are 
common 
Because 
under
I
I
I 
I
1
1111
I
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m
1 
J 
11
tHlla
tJ 
I
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1 
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Ull
Toe
in 
aT 
toe
au 
t 
wear
l 
f
I
II
I
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Ill
Ill
Underinflation 
wear
I
11
01
DIIII
II 
1
11111
NIII
13111 
inflation 
wear
appears 
on
both 
sides 
of 
tread 
and 
on
the
other 
hand
camber 
wear
causes
only 
one 
tread
side 
For
cornering 
tread 
wear 
the 
driver 
must
operate 
car
slowing
down 
on 
curves
Uneven
Uneven
wear 
is 
caused
by 
incorrect 
camber
or 
caster
malfunctioning 
suspension 
unbalanced 
wheel 
out 
of
round 
brake
drum 
or 
other
mechanical
conditions 
To
repair 
this 
abnormal 
wear
correct 
the 
above
defective
parts
Ii
I
I
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I
1
i 
f
I
I 
I
I
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III
I 
I 
11
DlIIn 
ilia
pml 
H
IlLl
11111
Overinflation 
wear
1D1I1
d
II
1I111
II 
j
J
1 
51
I
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1
il 
I
I 
II
l 
f 
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11 
11111
I 
IIIII
i 
1
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1111111
Uneven 
wear
f
I
I
u
WT004
Fig 
WT 
1 
Abnonnal
tire 
wear
Radial
tire
Tires 
of 
radial
ply 
construction
will 
revolve 
with 
less
camber 
thrust 
force 
and 
with
greater
cornering 
power 
on
turns 
This 
tends 
to 
cause 
local 
or
rapid 
wear 
on 
the
treads
with 
excessive
toe 
in
Exercise
special 
care 
for 
front
wheel
alignment
during 
the 
life 
of 
tires 
Note 
a 
Radial
ply 
tires
should 
not 
be 
mixed 
with
ordinary 
tires
since 
their 
characteristics 
differ 
from
those 
of
ordinary 
tires
b 
The 
same 
brand 
radial
ply 
tires 
should 
be
installed 
on 
all 
wheels
c
The 
tubes
designed 
for 
radial 
tire 
should 
be 
used
exclusively
d
Snow 
chain 
should 
not 
be 
fitted 
because 
of
damaging 
side 
wall
WT3 

CHASSIS
TROUBLE
DIAGNOSES 
AND
CORRECTIONS
Condition
Heavy 
steering
Loose
steering
PuU 
to 
one
side
Steering 
shock 
Probable 
cause
Low 
tire
pressure
Incorrect
front 
wheel
alignment
Lack 
of
lubricant
Firm
sticking 
of
the 
ball
joint 
and 
strut
bearing
Improper 
adjustment 
and
damage 
of
steering
gear 
housing
Hard
locking 
of
column
bearing
Incorrect 
front
wheel
bearing 
adjustment
Loose
steering 
linkage 
connections
Loose
steering 
gear 
housing
mounting
Incorrect
adjustment 
of
adjust 
nut
Incorrect 
tire
pressure
Incorrect 
front 
wheel
alignment
Incorrect
front 
wheel
bearing 
adjustment
Unequal 
brake
adjustment
Weak 
front
suspension 
units
Deformation 
or
improper 
fitting 
of 
sus
pension
Incorrect 
front 
wheel
alignment
Loose 
front 
wheel
bearings
Loose
steering 
linkage 
connection 
and
trans
verse 
link
Incorrect
adjustment 
of
ball 
nut
Wheels
out 
of
balance
ST 
18 
Corrective
action
Inflate
tires 
to
recommended
pressure
Adjust 
to
specifications
Lubricate
steering 
gear 
and 
ball
joints 
or
replace 
worn 
ball
joint
Replace
Adjust 
or
replace 
according 
to 
instructions
Lubricate 
with
bearing
grease
Adjust 
or
replace 
as
required
Inspect 
replace 
worn
parts 
if
any 
and
tighten 
nuts 
to 
recommended
torque
Tighten 
mounting 
bolts
to
proper 
torque
Adjust 
according 
to
instructions
Inflate 
to 
recommended
pressure
Inspect 
and
correct 
front 
wheel
alignment
Adjust 
bearings 
according 
to
instructions
Adjust 
brakes
Replace
Check 
correct 
or
replace
Inspect 
and 
correct 
front 
wheel
alignment
Adjust 
bearings
Inspect 
replace 
worn
parts 
if
any 
and
tighten 
nuts 
to
proper 
torque
Adjust 
steering 
gear 
according 
to
in
structions
Inspect 
and 
correct 
wheel
balance