ENGINE
WATER 
PUMP
The 
water
pump 
is 
a
centrifugal 
type 
water
pump 
with
an 
aluminum 
die 
cast
pump 
body 
The 
volute 
chamber 
is
built 
into 
the 
front
cover 
assembly 
and
a
high 
pressure
sealing 
mechanism 
is
adopted 
to
prevent 
the 
water 
leakage
and 
noise
completely
Note 
The 
water
pump 
must 
not 
be 
disassembled 
since
the
bearings 
are
shrinkage 
fitted 
to 
their 
bores 
If
any 
part 
of 
water
pump 
is 
found 
defective
replace
pump 
assembly
o
C0026
Fig 
CO 
2 
Water
pump 
and
front 
cover
Removal
Fig 
CO 
3 
Water
pump 
removal 
Drain
cooling 
water
completely
2 
Take
the 
fan 
belt 
off 
the
pulley
3 
Remove 
fan 
and
pulley
4 
Remove 
the 
water
pump
THERMOSTAT
A
pellet 
type 
thermostat 
is
used 
in 
the 
wa
ter 
outlet
passage 
to
control 
the 
flow 
of 
coolant
providing 
fast
engine 
warm
up 
and
regulating 
coolant
temperature 
A
wax
pellet 
in 
the
thermostat
expands 
when
heated 
and
contracts 
when
cooled 
The
pellet 
is 
connected
through 
a
piston 
to 
a 
valve
and 
when 
the
peUet 
is 
heated
pressure 
is
exerted
against 
a 
rubber
diaphragm 
and 
the 
valve
opens
As 
the
pellet 
is
cooled 
the 
contraction
allows 
the
spring
to 
close 
the 
valve
Removal
Drain
cooling 
water
2 
Remove
radiator 
hose
3 
Remove 
water 
outlet 
elbow
Then 
take
out 
the
thermostat
11 
I 
Thermostat
12 
Water
outlet
Fig 
CO 
4 
Thermostat 
removal
Inspection
To 
test 
the 
thermostat 
for
proper 
operating 
tern
perature 
submerge 
the 
unit 
in 
a 
container 
of 
water 
Heat
the 
water 
and 
observe
the 
temperature
CO 
2