
CHASSIS
Reinstallation
Reinstall 
the
wheel
bearing 
in
reverse
sequence 
of
removal
2
Install 
the
bearing 
outer 
race
by 
the
use 
of
a 
froot
wheel
bearing 
drift
special 
tool
ST353 
10000
Fig 
FA 
22
Installing
bearing 
outer
race
3 
Fill
the 
wheel 
hub 
and
hub
cap 
with 
multi
purpose
grease 
MIL
G2108 
or 
10924
up 
to
the
portion 
indicated
by 
asterisk 
in
Figure 
F 
A 
23
l
I
L
I
I 
P
p
r
Fig 
FA 
23
Greasing
points 
of 
hub
assembly
4 
Fill 
the
spaces 
between 
wheel
bearing 
rollers 
and
grease 
seal
lip 
pocket 
with
multi
purpose
grease 
suf
ficiently
FA
10 
Fig 
FA 
24
Filling 
spaces 
betweetJ 
wheel
bearing 
rollers
with
grease
5
Apply 
multi
purpose 
grease 
to 
the
spindle 
shaft 
and
threaded
portions 
wheel
bearing 
washer 
and 
wheel
bearing 
lock 
nut
surfaces
slightly
6 
Install 
the
wheei
bearing 
and
grease 
seal
on 
the 
wheel
hub 
and 
install
them 
on 
the
spindle
Note 
In
order 
to
provide 
the
bearing 
with 
a
proper
prepressure 
and 
to 
extend 
the
bearing 
service 
life
install 
the
wheel
bearing 
grease 
seal 
washer 
and
lock 
nut
carefully 
so 
that 
no 
dust 
and
foreign
matters 
stick
on
grease 
applied 
to 
them
Wheel
bearing
adjustment
I
Tighten 
the 
wheel
bearing 
lock 
nut 
to 
2 
2 
to 
2
4
kg 
m
15 
9 
to
174 
ft 
lb
tightening 
torque
Fig 
FA 
25
Tightening 
wheel
bearing 
lock 
nut
2
Turn 
the 
wheel 
hub 
a 
few
turns 
both 
clockwise 
and
counterclockwise 
to 
settle 
down 
the
bearing 
and
retighten 
the
wheel
bearing 
lock 
nut 
to 
the 
same
tightening
torque
3 
Return 
the 
wheel
bearing 
lock 
nut 
in
range 
from 
400
to 
700 
and
coincide 
it 
with
cotter
pin 
hole 
on 
the
spindle 

9HORN
r 
I
01
8ATTERY
HI
IGI
s
ILl
C
iORN 
BODY
FUSE 
H
S 
HORN 
BUTTON
BGI
J
H
B 
S
Il
I 
n6lm
I
L 
J 
L
HORN 
RELAY
Fig 
BE 
3l 
Circuit
diagram 
for 
hom
syrtem
HORN
Removal
Remove 
the 
connector 
loosen 
the
fixing 
nut 
in 
the
horn 
center 
and
remove 
the 
horn
unit
Adjustment
1
Secure 
the
horn 
unit 
in 
a 
vise
and 
connect 
cables 
as
shown
in
Pigure 
BE 
32
AMMETER 
110 
to 
15AI
Isw
f
@
113 
I
VOLTMETER
I
15 
to
20VI
BATTERY 
HORN
Fig 
BE 
32 
Circuit
for 
ham
adjustment
2 
Set 
the
switch 
to
ON 
and 
rnake 
sure 
that 
the
voltmeter 
indicates 
12 
to 
12
5
V
3
Listening 
the 
horn 
for 
sound 
level 
volurne
and 
tone
adjust 
sound
properly 
so
that 
the 
amrneter 
indicates 
the
rated
amperage 
The
adjustment 
is
made
by 
turning 
the
adjust 
screw 
after
loosening 
the 
lock 
nut 
Fig 
BE 
33
Adjusting 
hom 
IIOlume
Note 
When 
the
adjust 
screw 
is 
turned
Clockwise
Counterclockwise 
Current 
increases
Current 
decreases
4
When 
a
proper 
sound 
is
obtained
through 
the 
above
adjustment 
rnake 
sure 
that 
the
proper 
sound 
can 
be
obtained 
at
voltage
generated 
by 
the 
alternator 
14 
to
l5V
5 
Lock 
the
adjust 
screw 
with 
the
lock 
nut
Consumed 
current
adjusting 
value 
A
Sound
Plat
type 
Spiral 
type
High 
H 
2
5 
390 
5
0 
440
Low
L 
2 
5
330 
5 
0 
350
Figures 
encircled 
in
parenthesis 
are 
basic
frequencies
Hz
BE
16 

BODY 
ElECTRICAL
When 
the
ignition 
switch 
is 
set 
to 
ON 
the
ignition
wa
rning 
circuit 
is
closed 
and 
current 
flows 
flows 
from 
the
ignition 
switch 
to 
the
warning 
lamp 
bulb
and
ground
through 
the
regulator 
When 
the
engine 
is 
started 
and 
the
generator 
comes 
into 
operation 
the
generator 
output
current
opposes 
the 
current 
flowing 
from 
the
warning
lamp 
in
effect 
it 
breaks 
the
warning 
circuit
ground
connection 
and 
the
lamp 
goes 
out
l
r
hffi 
u
z 
Ignition 
switch
I
Q 
6
I 
0
c
M 
1 
E
8
ca 
i
L
g
PI 
lot 
c
P
I
j
co
rt
0
relay 
E 
0
5
y 
y 
1
N 
N 
3
Alternator
Regulator
Fig 
BE
41 
Circuit
of 
ignition 
warning 
system
HAND 
BRAKE 
WARNING 
LAMP
This
lamp 
functions 
both 
hand 
brake
warning 
larnp 
and
BULB 
SPECIFICATIONS 
service 
brake 
line
pressure 
differential 
warning 
lamp
When 
a
difference 
between 
front 
and
rear 
brake 
line
pressures 
reaches 
the 
rated
range 
13 
to 
17
kgfcm2 
185
to
242 
lb
sq 
in 
the
ground 
circuit 
for 
the
warning 
lamp
is
closed 
and 
the
warning 
lamp 
lights
IGNITION 
SWITCH
WARNING
LAMP
L 
E
WARNING
SWITCH
1 
SERVICE
BRAKE 
LINE
PRESSU 
R 
E
DIFFERENTIAL
WARNING
J 
SWITCH
Fig 
BE
42 
Circuit
diagram 
for 
brake
warning
system
tern 
Specifications
Square
type 
meter 
Round
type 
meter
Meter 
illumination
larnp 
VoW 
12 
3
4 
2 
12
1 
7 
3
Turn
signal 
pilot 
lamp 
VoW 
12 
3 
4 
2 
12 
1
7 
2
Head
lamp 
main 
high 
beam
VoW 
12 
3
4
I 
12
17
1
pilot 
lamp
Ignition 
warning 
lamp 
VoW 
123
4
I 
12 
17 
1
Oil
pressure 
warning 
lamp 
VoW 
12 
3 
4
1 
12 
1 
7
1
Hand 
brake
warning 
lamp 
VoW 
12 
1 
7 
1
for 
U 
S 
A
CANADA
Clock 
illumination
lamp 
VoW 
123
4 
I 
12 
17 
2
Figure 
encircled 
in
parentheses 
indicates 
number 
of 
bulbs 
used
BE 
21 

EMISSION 
CONTROL 
AND
TUNE 
UP
Checking 
and
adjusting 
dash
pot
automatic 
transmission 
model
only
Check
operation 
of 
dash
pot 
It 
should
not 
be 
cracked
or
bound 
It
is 
also 
essential 
to 
check 
to 
be 
certain
that 
it
is 
in
correct
adjustment
L 
Check 
to 
be 
sure 
that 
dash
pot 
contacts
stopper 
lever
when
engine 
speed 
reaches 
1 
900
to 
2
000
rpm
2
Engine 
should 
be 
slowed 
down 
from 
3
000 
to 
1
000
rpm 
within 
a 
few
seconds
Readjust 
dash
pot 
or
replace 
it 
with 
a 
new 
one 
if 
it
fails
to 
meet
the 
above
conditions
Checking 
carburetor 
return
spring
Check 
throttle 
return
spring 
for
sign 
of
damage 
wear
or
squareness 
Discard
spring 
if 
found 
with
any 
of 
above
excessively 
beyond 
use
Checking 
choke 
mechanism
choke 
valve 
and
linkage
1
Check 
choke 
valve 
and
mechanism 
for 
free
operation
and 
clean 
or
replace 
if
necessary
A
binding 
condition
may 
have
developed 
from
petro
leum
gum 
for 
motion 
on 
choke 
shaft 
or
from
damage
2
Check 
bimetal 
cover
setting 
position 
The
index 
mark
of 
bimetal 
cover 
is
usually 
aligned 
at 
the
middle
point 
of
the 
scale
Note 
When 
somewhat 
over 
choked 
turn 
bimetal
caver
clockwise
slightly
3 
Prior 
to
starting 
check 
to 
be 
sure 
that
choke 
valve
closes
automatically 
when
pressing 
down 
on 
accelerator
pedal
Should 
it 
fail 
to 
close
automatically 
the 
likelihood 
is
that 
fast 
idle 
cam 
is 
out 
of
proper
adjustment 
or
that
bimetal 
is
not
properly 
adjusted 
calling 
for
adjustment
Refer 
to 
Carburetor 
in 
Section 
EF
Page 
EF 
15 
Checking 
anti
dieseling 
solenoid
If
engine 
will 
not
stop 
when
ignition 
switch 
is 
turned
off
this 
indicates
a
striking 
closed 
solenoid 
valve
shutting 
off
supply 
of 
fuel 
to
engine 
If 
harness 
is 
in
good
condition
replace 
solenoid 
as 
a 
unit
To
replace 
proceed 
as 
follows
Removal
and 
installation
of 
anti
dieseling 
solenoid
Removal
Solenoid 
is 
cemented
at
factory 
Use
special 
tool
STl 
91 
50000 
to 
remove 
a
solenoid
When
this 
tool 
is
not 
effective 
use 
a
pair 
of
pliers 
to
loosen
body 
out 
of
position
lnstalltion
I 
Before
installing 
a 
solenoid 
it 
is
essential 
to 
clean
all 
threaded
parts 
of 
carburetor
and 
solenoid
Supply
screws 
in 
holes 
and 
turn 
them 
in
two 
or
three
pitches
2 
First 
without
disturbing 
the 
above
setting 
coat 
all
exposed 
threads 
with 
adhensive 
the
Stud 
Lock 
of
LOCTlTE 
or
equivalent
Then
torque 
screws 
to 
35 
to 
55
kg 
cm 
30
to 
48 
in
lb
using 
a
special 
tool 
STl9150000
After
installing 
anti
dieseling 
solenoid 
leave 
the 
carbu
retor 
more 
than 
12
hours 
without
operation
3
After
replacement 
is 
over 
start
engine 
and 
check
to 
be 
sure 
that 
fuel 
is 
not
leaking 
and 
that 
anti
dieseling 
solenoid 
is 
in
good 
condition
Notes 
a 
Do 
not 
allow 
adhesive
getting 
on 
valve
Failure 
to 
follow 
this 
caution 
would 
result 
in
improper 
valve
performance 
or 
clogged 
fuel
passage
b 
I 
n
installing 
valve 
use 
caution 
not 
to 
hold
body 
directly 
Instead
use
special 
tool
tighten
ing 
nuts 
as
required
ET 
9 

ENGINE
Adjusting 
throttle
opener 
setting 
engine 
speed
1 
Connect 
servo
diaphragm 
vacuum 
hose
directly 
to
intake 
manifold
connector 
without
laying 
through
vacuum 
control 
valve
2 
With
negative 
pressure 
vacuum 
in
intake 
manifold
servo 
diaphragm
operates 
and
thus 
the
primary
throttle 
valve
is
opened 
When
servo
diaphragm 
nor
mally 
operates
engine 
speed 
rises
reaching 
1 
650
to
1
850
rpm 
When
engine 
speed 
is
not 
within 
this
range
turn
adjusting 
screw 
as
necessary 
See
Figure 
ET 
20
l 
When
engine 
speed 
is 
lower
than 
the
prescribed
range 
turn
adjusting 
screw
clockwise
2 
When
engine 
speed 
is
higher 
than 
the
prescribed
range 
turn
adjusting 
screw
counterclockwise
Upon 
completion 
of 
the
adjustment 
set
adjusting
screw 
lock 
nut
secwely 
making 
sure 
that
engine 
speed
is 
in
the
prescribed
range
@ 
II 
I 
AdJustmg 
screw
2 
Lock
nut
Fig 
ET 
20 
Servo
diaphragm 
adjusting 
screw
Servo
diaphragm
Servo
diaphragm 
stroke
Link
EC015 
3
Disconnect 
servo
diaphragm 
vacuum
hose 
from
intake
manifold 
and 
connect
it 
to
vacuum 
control
valve
Connect
vacuum 
hose 
of
control
valve 
to 
intake
manifold 
normal
piping
Racing
Place 
shift
lever 
in
neutral 
for
MfT 
or 
N
or 
p
for
AlT 
Raise
engine 
speed
up 
to
approximately 
3
000
rpm 
under 
no 
load 
and
close 
throttle
valve
by
releasing
it
from 
hand
Examine
engine 
speed 
to 
see
whether 
it 
falls 
to
idling
speed
I 
When
engine 
revolution 
rails 
to
idling 
speed
See
Figure 
ET 
24
The
primary 
throttle
valve 
is
opened 
by 
the 
link
connected
to 
it
When 
the
engine 
speed 
is 
increased
to
approximately 
3
000
rpm 
and
lowered
natually
from 
this
speed
changes 
in
servo
diaphragm 
link
stroke 
manifold
vacuum 
and
en 
ine
speed 
are 
as
shown 
in
Figure 
ET 
21
o
u
u
0
2 
Se 
o
diaphragm 
link 
stroke
I 
u
2
Full
0
o
Intake 
manifold 
vacuum
u
c
E
c
O 
3000
c
e
Engine 
speed
2000 
g
i
c
1000
T
j
Time
second
Fig 
ET 
21
Changes 
in 
servo
diaphragm 
link 
stroke 
intake
manifold 
vacuum 
and
engine 
speed
ET 
14 

ENGINE
How 
to 
read
Figure 
ET 
22
Determining 
operating
pressure 
and
adjustment 
of 
vacuum 
control 
valve
1 
When
atmospheric 
pressure 
is 
known
operating
pressure 
is 
found
by 
following 
the
arrow 
line 
A
When 
altitude 
is 
known
operating 
pressure 
is 
found
by 
following 
the 
arroW 
line 
B
2 
Turn
the
adjusting 
screw 
of 
the
vacuum 
control
valve 
See
Figure 
ET 
23 
and
adjsut 
the 
vacuum
control 
valve 
so 
that
negative 
pressure 
in 
the 
intake
manifold 
is
suspended 
for
a 
few 
seconds 
at 
the 
value
of
operating 
pressure 
found
as 
described 
in 
I 
above
while 
the
engine 
speed 
decreases 
from 
3
000 
to
1
000
rpm
I 
Vacuum
adjusting 
screw
2 
Vacuum 
control 
valve
3
Lock 
screw 
4 
Throttle
opener
solenoid
5 
Control 
valve
assembly
Fig 
ET 
23 
Vacuum 
control 
valve
II 
When
engine 
revolution 
does
not 
fall 
to
tdling 
speed
Intake 
manifold
I 
Throttle
opene 
operating
I
vacuum 
curve 
when
racing
Operating
pressure
Idling
Engine 
evolution
3 
000 
rpm 
Notes 
a 
When
turning 
the 
vacuum
adjusting 
scre
N 
do
not
depress 
the 
screw
with 
a 
screwdriver
b 
When
measuring 
operating 
pressure 
be 
sure 
to
tighten 
the 
lock 
screw 
of 
the 
vacuum
control 
valve
first
c 
When
the 
servo 
diaphragm 
does 
not 
draw 
the
link 
or
operating
pressure 
is
high 
vacuum 
turn 
the
vacuum
adjusting 
screw 
clockwise 
When 
the 
servo
diaphragm 
draws 
the 
link 
at
idling 
speed 
or
operating 
pressure 
is 
low 
vacuum 
turn 
the 
vacu
um
adjusting 
screw 
counterclockwise
Set 
lock 
screw
stationarily
repeat 
the 
above
described
adjustment 
and 
make
sure 
that 
tho
operating 
pressure 
is 
correct 
and 
that 
the
engine
speed 
settles 
down 
at 
the 
rated
idling
speed
When
engine 
revolution 
does 
not 
CaU 
to
idling
speed 
See
Figure 
ET 
24
When 
the
engine 
revolution 
does 
not
fall 
to
the
idling 
speed 
it 
is
necessary 
to 
reduce
the
idling
negative 
pressure 
of 
the 
intake 
manifold 
lower
than
the
operating 
pressure 
of 
the 
throttle
opener 
See
Figure 
ET 
24 
case 
of
Il
Il
I 
When
engine 
revolution 
falls 
to
idling 
speed
Intake 
manifold
I 
Throttle
opene 
operating
I
vacuun 
curve
when
racing
No 
load
No 
load
Operating
pressure 
I
I
I
I
I
I
I
I
I
Idling 
Engine 
revolution 
3 
000
rpm
Fig 
EY 
24
Characteristic 
curves
of 
throttle
opener
In
this 
case 
B 
it 
is
necessary 
to
labour 
the
engine
on 
road 
I 
by 
chassis
dynamometer 
2
or 
by
raising 
rear 
axle
by 
stand 
3
The 
car 
should 
then 
be 
accelerated 
from 
64 
to 
80 
kro 
h 
40 
to
SO 
MPH
in
top 
gear 
for 
M 
T 
or
0
position 
for 
A
T 
After
the 
above
procedure 
has 
been
completed 
the
ET 
16 

FUEL 
SYSTEM
c
Oke 
valve
1
Or
Rubber 
band
Fig 
EF 
2B
Adjusting 
choke 
unloadeT
Hi 
metal
setting
Measurement 
of 
bi 
metal 
heater
resistance 
Install 
the
bi 
metal 
cover 
in
place 
on
the 
carburetor 
Make
sure 
that
the 
resistance
across 
the
terminal 
and 
the 
carburetor
body
is 
in
the
range 
from 
8 
6
to 
9 
0
ohms 
Measure
the
resistance 
without
electric 
current
through 
the
heater 
and
at 
about
210e 
700F
Note 
Use 
an 
accurate
measuring 
instrument 
such 
as 
a
wheatstone
bridge
2 
Bi 
metal
cover
setting
Position 
the 
hi
metal 
cover 
until 
the 
index
mark 
is
aligned 
at 
the 
middle
point 
of 
the 
scale
Note 
When 
somewhat 
over 
choked 
set 
bi 
metal
cover
after
turning 
it 
clockwise
slightly 
Fig 
EF 
29
Setting 
hi 
metal 
cover
EF 
17 

ENGINE 
ElECTRICAL 
SYSTEM
Ambient
temperature 
Rated
regulating 
voltage
roC 
OF 
V
10 
14
14 
6 
to 
15 
6
0 
32
14
45 
to 
15
45
10 
50 
14 
3
to 
15
3
20 
68 
14 
15
to 
15 
15
30
86 
14
0 
to 
15 
0
40 
104
13
85 
to 
14 
85
Note 
8
Do 
not 
measure
voltage
immediately 
after 
driv
ing 
Do 
this 
while
regulator 
is 
cold
b 
To
measure 
voltage 
raise
engine 
speed
gradual
ly 
from
idling 
to 
rated
speed
c
Voltage 
may 
be
approximately 
O 
3V
higher
than 
the 
rated 
for 
two 
to
three 
minutes
after
engine 
is 
started 
or 
more
specifically 
when
regulator 
becomes 
self
heated 
Measurements
should
then 
be 
made 
within 
one 
minute 
after
starting 
engine 
or 
when
regulator 
is 
cold
d
The
regulator 
is 
of 
a
temperature 
compensating
type 
Before
measuring 
voltage 
be 
sure 
to
meas
ure
surrounding 
temperature 
and 
correct 
measure
ments
according 
to
the 
table 
in 
the 
left 
hand 
side
ADJUSTMENT
Voltage 
regulator
As
the 
result 
of 
above 
measurement 
when 
the
regu
lating 
voltage 
is 
deviated 
from 
the 
rated 
value
adjust 
the
regulator 
in 
accordance 
with 
the
following 
instructions
I
Inspect 
contact 
surface 
and 
if
rough 
lightly 
polish
the 
surface 
with 
fine
emery 
paper 
500 
or
600
2 
Measure 
each
gap 
and
adjust 
if
necessary 
Adjust 
the
core
gap 
and
point 
gap 
in 
that 
order 
No
adjustment 
is
required 
for 
the
yoke 
gap
J
Adjusting 
core
gap
Loosen 
the 
screw 
4 
mm 
0 
1575
in 
diameter 
which
is 
used 
to 
secure 
the 
contact 
set 
on
the
yoke 
and 
move
the 
contact
upward 
or 
downward
properly 
See
Figure
EE 
53 
t
2
I
I 
EE056
4 
mm 
dia
0 
1575 
in
dia
screw
Cross 
head
screwdriver
Contact 
set
Thickness
gauge
Fig 
EE 
53
Adjusting 
COTe
gap
4
Adjusting 
point 
gap
Loosen
the 
screw 
3
mm 
0
1181 
in 
diameter 
used
to
secure 
the
upper 
contact 
and
move 
the
upper 
contact
upward 
or 
downward
adequately 
See
Figure 
EE 
54
EE057
1 
Thickness
gauge
2
3 
mm 
dia 
0
1181 
in
dia 
screw 
3 
Cross 
head 
screwdriver
4
Upper 
con
tact
Fig 
EE 
54
Adjusting 
point 
gap
5
Adjusting 
voltage
Adjust 
regulating 
voltage 
with 
the
adjusting 
screw
When
increasing 
voltage 
loosen 
the
lock 
nut 
used 
to
secure 
the
adjusting 
screw 
and 
turn 
the
adjusting 
screw
clockwise 
When
decreasing 
turn 
this 
screw 
counterclock
wise 
See
Figure 
EE 
55
EE
25