
AUTOMATIC 
TRANSMISSIO 
N
Trouble
IA 
BCD
IE 
F 
G 
H
IIJ 
K 
L
1M 
NO 
P
1m 
n 
q
riB 
t
u 
v 
w
x
y
No 
shock 
at
changing 
from 
I 
to
7 
5
@ 
@ 
I
1 
2 
3 
4
1 
6
I
2
range 
or
engine 
extremely 
races
Failure 
to
change 
from 
3rd 
to 
2nd
1 
2 
4 
5 
7
16 
3
I 
@@ 
@
by
turning 
lever 
into 
I
range
Engine 
brake 
does 
not
operate 
in
I 
2 
4 
5 
3
@ 
J
I
range
Gear
change 
from 
1st 
to
2nd
or 
from
2nd 
to 
3rd 
in 
I 
I 
2
@
range
Does
not
change 
from 
2nd
1 
2 
456 
7 
3
@ 
@
to 
1st 
in 
I
range
Large 
shock
changing 
from 
2nd
1
2 
4 
3
IDI
to 
1st 
in
I
range
Vehicle
will 
move
when
changing 
into
P
range 
or
parking 
gear 
does 
not
1
@
disengage 
by 
turning 
off 
P
range
Transmission 
overheats 
1 
3
4
12 
6 
8 
7 
5
@@@I@@ 
@
Oil
shoots
out
during 
run
@@@ 
@@ 
@
White 
smoke 
issues 
out 
from 
tail 
1
3 
5
6 
2 
7 
8 
4
pipe 
during 
run
Offensive 
smell 
at 
oil
charging
11 
2
I@ 
@
ID@I
J 
@@
@
pipe
Transmission 
noise 
in 
P
and 
N
1
2
I 
I@
ranges
Transmission 
noise 
in
0
2 
I
1 
2
@ 
@
@ 
@
and 
R
ranges
AT
57 

CHASSIS
Trouble
shooting 
guide 
for
3N71B 
Automatic 
Transmission
Order 
Test 
item
Checking 
Oil
level
gauge
2 
Downshift 
solenoid
3
ManuaIlinkage
4
Inhibitor 
switch
5
Engine 
idling 
rpm
6 
Vacuum
pressure 
of 
vacuum
pipe
7
Operation 
in 
each
range
8
Creep 
of 
vehicle
Stall 
lest 
Oil
pressure 
before
testing
2 
Stall 
test
3
Oil
pressure 
after
testing
Road 
test 
Slow 
acceleration
Ist 
2nd
2nd 
3rd
2
Quick 
acceleration
Ist 
2nd
2nd 
3rd
3 
Kick 
down
operation
3rd 
2nd 
or
2nd 
1st 
Procedure
Check
gauge 
for 
oil
level 
and
leakage 
before
and 
after 
each
test
Check
by 
sound 
whether 
solenoid
operates 
when
depressing
accelerating 
pedal
fully 
with
ignition 
key 
ON
Check
changing 
conditions 
into
P 
R
N 
D 
2
and 
I
ranges 
by 
moving 
selector 
lever
Check
whether 
starter
operates 
in 
N
and 
tp
ranges 
only
and 
whether
reverse
lamp 
operates 
in 
R
range 
only
Check 
whether
idling 
rpm 
meet 
standard
Checking 
whether 
vacuum
pressure 
is 
more 
than 
450
mmHg
in
idling 
and
whether 
it
decreases 
with
increasing 
rpm
Check 
whether 
transmission
engages 
positively 
by 
shifting
N 
o 
D 
N 
2 
N 
I
and 
N 
R
range
while
idling 
with 
brake
applied
Check 
whether 
there
is
any
creep 
in 
D 
2 
I 
and
R
ranges
2 
1
and 
R 
range
Measure 
line
pressures 
in 
D
while
idling
Measure
engine 
rpm 
and 
line
pressure 
in 
D 
2 
I
and
R
ranges 
during 
fullthrallIe
operation
Notes
a
Temperature 
of
torque 
converter 
oil
used 
in 
test 
should
be
from 
600 
to 
lOOoC
1400 
to 
2120F 
i 
e
sufficiently
warmed
up 
but 
not 
overheated
b
For
cooling 
oil
between 
each 
stall 
test 
for 
D 
2
1
and 
R
ranges 
idle
engine 
i 
e
rpm 
at 
about
1 
200
rpm 
for 
more 
than 
1 
minute 
in 
P
range 
Measurement
time 
must 
not 
be 
more 
than 
5 
secon
Same 
as 
the 
item 
I
Check 
vehicle
speeds 
and
engine
rpm 
in
shifting 
up 
1st
2nd
range 
and 
2nd
J 
3rd
range 
while
running 
with
lever 
in
D
range 
and
engine 
vacuum
pressure 
of
about 
200
mmHg
Same 
as
the 
item 
1 
above
except 
with
engine 
vacuum
pressure 
of 
0
mmHg 
i 
e 
in
position 
just 
before 
kick
down
Check 
whether 
the 
kick 
down
operates 
and
measure 
the
time
delays 
while
running 
at 
30 
40 
50
60 
70 
km 
h
19
25 
31 
38 
44 
MPH 
in 
D
range
AT 
58 

Air 
intake
system 
in
trouble
Overheating
Overcooling
Others
NOISY
ENGINE
Car
knocking
Car 
knock 
when
coasting 
ENGINE
Diny 
ur
clogged 
fuel 
strainer
Fuel
pump 
will 
not 
work
properly
Clogged 
carburetor
jets
Clogged 
air 
cleaner
Air
inhaling 
from 
manifold
gasket 
or 
carbu
retor
gasket
Insufficient 
coolant
Loosened 
fan 
belt
Worn 
or 
defective 
fan 
belt
Defective 
thermostat
Defective 
water
pump
Clogged 
or
leaky 
radiator
Defective 
radiator 
filler
cap
Air
mixing 
into
cooling 
system
Improper 
grade
engine 
oil
Incorrect
ignition 
timing
Defective 
carburetor
lean 
mixture
Defective 
thermostat
Low
octane 
fuel
Improper 
tire
pressure
Dragging 
brake
Slipping 
clutch
Overloading 
to
engine
Carbon
knocking
Timing 
knocking
Fuel
knocking
Preignition 
misusing 
of
spark 
plug
Incorrect 
throttle
opener 
adjustment
Trouble 
in 
PCV 
valve
ET 
30 
Replace
Repair 
or
replace
Disassemble 
and 
clean
Replace 
element
Replace 
gasket
Replenish
Adjust
Replace
Replace
Replace
Flush
repair 
or
replace
Replace
Retighten 
each
part 
of
cooling 
system
Replace 
with
proper 
grade 
oil
Adjust
Overhaul 
carburetor
Replace
Replace 
with
specified 
octane 
fuel
Adjust 
to
the 
specified
pressure
Adjust
Adjust
Use
right
gear 
in
driving
Disassemble 
cylinder 
head 
and 
remove
carbon
Adjust 
ignition 
timing
Use
specified 
octane 
fuel
Use
specified 
spark 
plug
Adjust 
throttle
opener
Replace 
PCV 
valve 

EMISSION 
CONTROL 
AND
TUNE 
UP
Othm
POOR 
FUEL
CONSUMPTION
See 
the
explanation 
of
the
power 
decrease
Othe
TROUBLE 
IN
OTHER
FUNCfIONS
Decreased 
oil
pressure
Excessive 
wear
on 
the
sliding
parts 
Damaged 
or 
seized
piston 
rings
Worn
piston 
ring 
groove 
and
rings
Fatigue 
ofvalve 
oil 
seal
lip
Worn 
valve 
stem
Inadequate 
quality 
of
engine 
oiL
Engine 
overheat
Exceeding 
idling 
revolution
Defective 
acceleration
recovery
Fuel
leakage
Inadequa 
Ie 
oil
quality
Overheat
Defective 
function 
of 
oil
pump 
regulator
valve
Functional 
deterioration 
of 
oil
pump
Blocked 
oil 
ftIter
nerased 
clearance 
in 
various
sliding 
parts
Blocked 
oil 
strainer
Troubles 
in 
the 
oil
gauge 
pressure 
switch
Oil
pressure 
decrease
Defective
quality 
or 
contamination 
of 
oil
Defective 
air
cleaner
Overheat 
or 
overcoal
ET 
33 
Renew 
the
rings
Repair 
or 
renew 
the
piston 
and
cyl
inder
Renew 
the
piston 
and
piston 
ring
Replace 
the
seal
lip 
with 
a 
new 
one
Renew
the 
valve 
or 
the
guide
Use 
the
designated 
oiL
Previously 
mentioned
Adjust 
it 
to 
the
designated 
rpm
Adjust 
it
Repair 
or
tighten 
the 
connection
of
fuel
pipes
Use
the
designated 
oil
Previously 
mentioned
Disassemble 
the
oil
pump 
and
repair 
or
renew 
it
Repair 
or
replace 
it 
with
a 
new 
one
Renew
it
Disassemble 
and
replace 
the 
worn
parts 
with
new 
ones
Clean 
it
Replace 
it
with 
a
new 
one
Previously 
mentioned
Replace 
the 
oil 
with
proper 
one 
and
change 
the
ftIter 
elemerit
Replace 
the 
air
cleaner 
element
Previously 
mentioned 

ENGINE
Improper 
air 
fueled 
mixtur
into
cylinder 
walls 
Check 
the 
fuel
system
Seizure 
of
sliding
parts 
Lkl 
rease 
of 
oil
pressure 
Previously 
mentioned
Insufficient
clearances 
Reassemble 
with 
the
designated 
clear
ances
Overheat
Previously 
mentioned
Improper 
fuel 
mixture 
Check 
the
fuel 
system
SERViCE 
JOURNAL 
OR
6UU 
ETIi
l 
REFERENCE
DATE 
JOURNAL 
or
BULLETIN 
No 
PAGE 
No 
SUBJECT
ET 
34
1t 

Water
pump
knocking
II 
Other 
mechanical
trouble
Sticked
valve
Seized
valve
seat
Excessively 
worn
cylinder 
and
piston 
ENGINE
MECHANICAL
Improper 
shaft 
end
play
Broken
impeller
Improper 
valve 
clearance
Insufficient 
clearance 
between
valve 
stem
and
guide
Weakened 
or 
broken 
valve
spring
Biting 
or
damage 
ofvalve
stem
Poor 
fuel
quality
Improper 
valve
clearance
Weakened 
valve
spring
Thin
valve 
head
edge
Narrow 
valve 
seat
Overheat
Over
speeding
Sticked
valve
guide
Shortage 
of
engine 
oil
Dirty
engine 
oil
Poor
oil
quality
Overheat
Wrong 
assembly 
of
piston 
with
connecting 
rod
Improper 
piston 
ring 
clearance
Dirty 
air
cleaner
Too
rich 
mixture
Engine 
over 
run
Slicked 
cho 
e 
valve
Over
choking
EM 
39 
Replace
Replace
Adjust
Clean 
stem 
or
ream 
the
guide
Replace
Replace 
or 
clean
Use
good 
fuel
Adjust
Replace
Replace 
valve
Reface
Repair 
or
replace
Drive 
under
proper 
speed
Repair
Add 
or
replace 
oil
Check 
oil 
level
on
daily 
basis
Clean 
crankcase
replace 
oil
and
re
place 
oil 
fIlter 
element
use
right 
oil
Repair 
or
replace
Repair 
or
replace
Adjust
Clean
periodically
Adjust
Drive
correctly
Clean 
and
adjust
Start 
in
correct
way 

ENGINE 
ElECTRICAL 
SYSTEM
SPECIFICATIONS
Make 
and
type
Primary 
voltage 
v
Spark
gap 
mm 
in
Primary 
resistance
at 
200C 
680
F 
n
Secondary 
resistance
at 
200C 
680F 
Kn
External 
resistor
at 
200C 
680 
F 
n
Applied 
resistor 
HANSHIN 
HITACHI
H5 
15 
2 
C6R 
601
12 
12
more 
than 
7
more 
than 
7
0 
28 
0 
28
1
17 
to 
I 
43 
l
l 
7
to 
I 
43
11 
2 
to 
16 
8 
11 
2
to 
16 
8
l
3tol7 
l
3tol7
RC 
15 
5560R 
151O
SPARK 
PLUG
CONTENTS
DESCRIPTION
INSPECTION
CLEANING 
AND
REGAP 
EE 
37
EE 
37
EE 
38
DESCRIPTION
The
spark 
plugs 
are 
of 
the 
resister
type 
having 
14 
mm
0 
551 
in 
threads 
and 
0 
8 
to 
0 
9 
mm 
0 
031 
to 
0
Q35 
in
gap
Note 
All
spark 
plugs 
installed 
on 
an
engine 
must
be 
of
the
same 
brand 
and 
number 
of 
heat
range
INSPECTION
1 
Remove
spark 
plug 
wire
by 
pulling 
on 
boot 
not 
on
wire 
itself
2 
Remove
spark 
plugs
3
Check 
electrodes 
and 
inner 
and 
outer
porcelains 
of
plugs 
noting 
the
type 
of
deposits 
and 
the
degree 
of
electrode 
erosion
Refer 
to
Figure 
EE 
74
Normal 
Brown
to
grayish 
tan
deposits 
and
slight 
elec
trode 
wear 
indicate 
correct
spark
plug 
heat
range 
SPECIFICATIONS 
AND
SERVICE 
DATA
TROUBLE
DIAGNOSES 
AND
CORRECTIONS 
EE 
38
EE 
39
Carbon 
fouled
Dry 
fluffy 
carbon
deposits 
on 
the
insula
tor 
and
electrode 
were
mostly 
caused
by 
slow
speed
driving 
in
city 
weak
ignition 
too 
rich 
fuel 
mixture
dirty 
air
cleaner 
etc
H 
is
advisable 
to
replace 
with
plugs 
having 
hotter 
heat
range
Oil 
fouled 
Wet
black
deposits 
show
excessive 
oil
en
trance 
into 
combustion
chamber
through 
worn
rings
and
pistons 
or 
excessive
clearance 
between
valve
guides
and
stems 
If 
the 
same
condition 
remains
after
repair
use 
a
hotter
plug
Overheating 
White 
or
light 
gray 
insulator 
with 
black
or
gray 
brown
spots 
and
bluish 
burnt 
electrodes 
indicate
engine
overheating 
Moreover 
the
appearance 
results
from 
incorrect
ignition 
timing 
loose
spark 
plugs 
low
fuel
pump 
pressure 
wrong 
selection
of 
fuel 
a
hotter
plug 
etc
H 
is 
advisable 
to
replace 
with
plugs 
having 
colder
heat
range
EE 
37 

ENGINE
Overheating
Normal 
Carbon 
fould
Fig 
EE 
74
SpaTk 
plug 
Life
4
After
cleaning 
dress 
electrodes 
with 
a
small 
fine 
fIle
to 
flatten 
the 
surfaces 
of 
both
center 
and 
side 
electrodes
in
parallel 
Set
spark
plug 
gap 
to
specification
5
Install
spark 
plugs 
and
torque 
each
plug 
to 
1 
5
to 
2
0
kg
m
ll 
to 
15 
ft 
lb
6 
Connect
spark 
plug 
wires
CLEANING 
AND 
REGAP
Clean
spark 
plugs 
in 
a
sand 
blast
type 
cleaner 
Avoid
excessive
blasting 
Clean 
and 
remove 
carbon
or 
oxide
deposits 
but 
do 
not 
wear
away
porcelain 
If
deposits 
are
too 
stubborn 
discard
plugs
Mter
cleaning 
spark
plugs 
renew
firing 
surface
of
electrodes 
with 
me 
mentioned 
above 
Then
gap 
spark
plugs 
to 
0 
8 
to
0 
9 
mm 
0
030 
to 
0 
035
in
using 
a 
round
SPECIFICATIONS 
AND 
SERVICE 
DATA
Make
Model
Size 
Screw 
dia
x 
Reach
mm 
in
Plug 
gap 
mm 
in
Tightening
torque 
kg 
m 
ft 
b
EE 
38 
wire
feeler
gauge 
All
spark
plugs 
new 
or 
used 
should 
have
the
gap 
checked 
and 
reset
by 
bending 
ground 
electrode
Fig 
EE 
75
Setting 
spaTk 
plug 
gap
NGK
HITACHI
BP5ES 
1A6PW
14 
x
19 
0 
55 
x 
0
75
0
8 
to 
0
9 
0 
031 
to 
0 
035
1 
5 
to
2 
5 
11 
0 
to 
15 
0