Page 306 of 513

EMISSION
CONTROL
AND
TUNE
UP
EMISSION
CONTROL
SYSTEM
AN
D
ENGINE
TUNE
UP
CONTENTS
BASIC
MECHANICAL
SYSTEM
ET
Checking
and
adjusting
dash
pot
Adjusting
intake
and
exhaust
valve
automatic
transmission
model
only
ET
9
clearances
ET
1
Checking
carburetor
return
spring
ET
9
Checking
and
adjustin9
drive
belt
ET
2
Checking
choke
mechanism
choke
valve
Retightening
cylinder
head
bolts
manifold
and
linkagel
ET
9
nuts
and
carburetor
securing
nuts
ET
2
Checking
anti
dieseling
solenoid
ET
9
Checking
engine
oil
ET
2
Replacing
fuel
filter
ET
10
Replacing
oil
filter
ET
3
Checking
fuel
lines
hoses
pipings
Changing
engine
coolant
L
L
C
ET
3
connections
etc
ET10
Checking
cooling
system
hoses
and
THROTTLE
OPENER
CONTROL
SYSTEM
ET
10
connections
ET
4
Checking
and
adjusting
throttle
opener
ET
13
Checking
vacuum
fittings
hoses
and
TRANSMISSION
CONTROLLED
VACUUM
connections
ET
4
ADVANCE
SYSTEM
ET
17
Checking
engine
compression
ET
4
Checking
electrical
advance
control
system
ET
19
Checking
exhaust
manifold
heat
control
AUTOMATIC
TEMPERATURE
CONTROL
AIR
valve
ET
5
CLEANER
A
T
C
AIR
CLEANER
ET
20
IGNITION
AND
FUEL
SYSTEM
ET
5
Replacing
carburetor
air
cleaner
filter
ET
20
Checking
battery
ET
5
Checking
hot
air
control
valve
ET
20
Checking
and
adjusting
ignition
timing
ET
5
CRANKCASE
EMISSION
CONTROL
Checking
or
replacing
distributor
breaker
SYSTEM
ET
22
point
condenser
and
spark
plugs
ET
6
Checking
or
replacing
PCV
valve
ET
23
Checking
distributor
ignition
wiring
and
Checking
ventilation
hoses
ET
23
ignition
coil
ET
7
EVAPORATIVE
EMISSION
CONTROL
Checking
distributor
cap
and
rotor
ET
7
SYSTEM
ET
23
Adjusting
carburetor
id
Ie
rpm
and
Checking
engine
compartment
hose
mixture
ratio
ET
8
connections
and
fuel
vapor
control
valves
ET
23
Checking
fuel
tank
vacuum
relief
valve
operation
ET
24
BASIC
MECHANICAL
SYSTEM
1
Start
engine
and
run
it
until
it
is
heated
to
operating
temperature
or
at
least
more
than
800C
I760F
of
engine
oil
temperature
then
stop
engine
Adjusting
intake
and
exhaust
valve
clearances
Valve
clearance
adjustment
should
be
made
while
engine
is
stationary
To
adjust
proceed
as
follows
2
Rotate
crankshaft
to
bring
No
1
cylinder
in
top
dead
center
on
its
compression
stroke
3
Remove
valve
rocker
cover
to
gain
access
to
valve
ET
1
Page 330 of 513

EMISSION
CONTROL
AND
TUNE
UP
SERVICE
DATA
AND
SPECIFICATIONS
Valve
clearance
Hot
Intake
Exhaust
mm
in
rom
in
rom
in
kg
lb
0
35
0
014
0
35
0
014
10
to
15
0
394
to
0
591
10
22
Fan
belt
tension
Tightening
torque
Cold
Cylinder
head
bolts
kg
m
ft
lb
1st
turn
2nd
turn
Re
tightening
torque
Hot
Manifold
nuts
Carburetor
nuts
4
0
to
4
5
29
to
33
5
5
to
6
0
40
to
43
6
0
to
6
5
43
to
47
0
9
to
I
4
6
5
to
10
0
5
to
1
0
3
6
to
7
2
1
5
to
2
0
II
to
14
Spark
plugs
Oil
capacity
of
engine
including
oil
ftIter
Maximum
L
US
gal
Imp
gal
L
US
gal
Imp
gal
3
3
U
14
2
3
Ii
Minimum
Water
capacity
of
cooling
system
Without
heater
L
US
gal
Imp
gal
With
heater
L
US
gal
Imp
gal
4
2
1
U
4
9
I
4
11
12
5
to
14
5
I78
to
206
350
Compression
pressure
at
rpm
kg
em
psi
Battery
specific
gravity
Permissible
value
Fully
charged
value
at
200C
680F
Frigid
climates
Tropical
climates
Other
elima
tes
Over
1
22
Over
1
18
Over
1
20
1
28
1
23
1
26
Ignition
timing
degree
Distributor
50
B
T
D
C
Condenser
capacity
mm
in
degrees
IlF
Micro
Farad
0
45
to
0
55
0
018
to
0
022
49
to
55
0
22
5
Point
gap
Dwell
angle
Condenser
insulation
resistance
Mil
Mega
ohms
ET
25
Page 335 of 513

Air
intake
system
in
trouble
Overheating
Overcooling
Others
NOISY
ENGINE
Car
knocking
Car
knock
when
coasting
ENGINE
Diny
ur
clogged
fuel
strainer
Fuel
pump
will
not
work
properly
Clogged
carburetor
jets
Clogged
air
cleaner
Air
inhaling
from
manifold
gasket
or
carbu
retor
gasket
Insufficient
coolant
Loosened
fan
belt
Worn
or
defective
fan
belt
Defective
thermostat
Defective
water
pump
Clogged
or
leaky
radiator
Defective
radiator
filler
cap
Air
mixing
into
cooling
system
Improper
grade
engine
oil
Incorrect
ignition
timing
Defective
carburetor
lean
mixture
Defective
thermostat
Low
octane
fuel
Improper
tire
pressure
Dragging
brake
Slipping
clutch
Overloading
to
engine
Carbon
knocking
Timing
knocking
Fuel
knocking
Preignition
misusing
of
spark
plug
Incorrect
throttle
opener
adjustment
Trouble
in
PCV
valve
ET
30
Replace
Repair
or
replace
Disassemble
and
clean
Replace
element
Replace
gasket
Replenish
Adjust
Replace
Replace
Replace
Flush
repair
or
replace
Replace
Retighten
each
part
of
cooling
system
Replace
with
proper
grade
oil
Adjust
Overhaul
carburetor
Replace
Replace
with
specified
octane
fuel
Adjust
to
the
specified
pressure
Adjust
Adjust
Use
right
gear
in
driving
Disassemble
cylinder
head
and
remove
carbon
Adjust
ignition
timing
Use
specified
octane
fuel
Use
specified
spark
plug
Adjust
throttle
opener
Replace
PCV
valve
Page 372 of 513
ENGINE
27
Install
the
oil
pump
with
oil
filter
28
Install
the
alternator
fan
and
fan
belt
29
Install
the
fuel
pump
30
Install
the
distributor
assembly
Fig
EM
B7
Timing
maTk
Fig
EM
SS
Distributor
installation
EM
32
Notes
3
Set
the
No
1
piston
to
its
top
dead
center
of
the
compression
stroke
b
Before
installation
return
the
distributor
rotor
approximately
60
degrees
from
its
regular
posi
tion
Insert
the
assembly
meshing
the
distributor
drive
gear
and
driven
gear
After
installation
the
distributor
rotor
should
come
into
contact
with
the
mark
on
the
rotor
cap
fitting
as
shown
in
the
Figure
31
Install
the
spark
plugs
and
connect
the
distributor
to
plug
high
tension
lead
wire
32
Install
the
fuel
hoses
and
tubes
33
Install
the
clutch
cover
assembly
34
Install
the
engine
stingers
and
crankcase
ventilation
hose
35
Dismount
the
engine
from
the
working
stand
Install
the
engine
mountings