c
Inspection
and
adJu
Stmenf
trouble
first
check
the
linhge
f
no
1
i
jI
fect
is
found
in
the
lin1
age
check
of
manu
a
l
liiiJ
i
the
inhibitor
switch
Th
d
1F
aI
S
t
th
I
I
f
e
a
JU
i
J
u
epara
e
e
range
se
eet
ever
rom
Iy
important
ii
s3
ns
etion
of
oil
the
lower
shift
rod
and
turn
the
range
1
level
for
the
automatiC
tran
smission
select
lever
to
N
Therefore
great
care
should
be
exer
Note
In
the
position
N
the
slot
of
cised
because
defective
adjustment
will
the
manual
shaft
is
vertical
result
in
the
breakdown
of
the
trans
By
the
use
of
the
tester
check
the
two
bIack
yellow
BY
wires
from
the
inhibitor
switch
in
the
ranges
N
and
P
and
the
two
red
bIack
RB
wires
in
the
range
R
for
continuity
Turn
range
select
lever
to
both
directions
from
each
lever
set
position
and
check
each
continuity
range
It
is
normal
if
the
electricity
is
on
while
the
lever
is
within
an
angle
of
about
3
0
on
both
sides
from
each
lever
set
line
How
ever
if
its
continuity
range
is
obvi
ously
unequal
on
both
sides
the
adjustment
is
required
f
any
malfunction
is
found
un
screw
the
fastening
nut
of
the
range
selector
lever
and
two
fastening
bolts
of
the
switch
body
and
then
remove
the
machine
screw
under
the
switch
body
Adjust
the
manual
shaft
correct
ly
to
the
position
N
by
means
of
the
selector
lever
When
the
slot
of
the
shaft
becomes
vertical
the
detent
works
to
position
the
shaft
correctly
with
a
click
sound
Move
the
switch
slightly
aside
so
that
the
screw
hole
will
be
aligned
with
the
pin
hole
of
the
internal
rotor
combined
with
the
manual
shaft
and
check
their
alignment
by
inserting
a
1
5
0101
0
0591
in
diameter
pin
into
the
holes
If
the
alignment
is
made
correct
1
5ten
the
switch
body
with
the
bolts
pull
out
the
pin
and
tighten
up
the
screw
again
into
the
hole
and
fasten
the
selector
lever
as
before
Check
over
again
the
continuity
with
the
tester
If
the
malfunction
still
remains
replace
the
inhibitor
switch
mission
Inspection
Pull
the
selector
lever
toward
you
and
turn
it
so
far
as
p
to
1
range
where
clicks
will
be
felt
by
hand
This
is
the
detent
of
manual
valve
in
the
body
and
indicates
the
correct
posi
tion
of
the
lever
Inspect
whether
the
pointer
of
selector
dial
corresponds
to
this
point
and
also
whether
the
lever
comes
in
alignment
with
the
stepping
of
posi
tion
plate
when
it
is
released
Adjustment
This
procedure
can
be
accom
plished
by
referring
to
Removal
and
nstallation
Checking
and
adjusting
inhibitor
switch
The
inhibitor
switch
serves
to
light
the
reverse
lamp
in
the
range
R
of
the
transmission
operation
and
also
to
rotate
the
starter
motor
in
the
ranges
N
and
P
j
r@
I
If
r
f
B
@
I
Jt
@
@
c
v@
i
r
fji
AT109
1
Inhibitor
switch
2
Manual
shaft
3
Washer
4
Nut
5
Manual
plate
Fig
AT
II
0
Con
truction
of
inhibitor
witch
6
Washer
7
Nut
8
Inhibitor
switch
9
Range
select
lever
Check
whether
the
reverse
lamp
and
the
starter
motor
operate
normal
ly
in
these
ranges
If
there
is
any
t
ki
A
mm
ATIC
TRANSMISSION
STALL
TEST
The
purpose
of
this
test
is
to
check
the
transmission
and
engine
for
trou
ble
by
measuring
the
maximwn
num
bers
of
revolutions
of
the
engine
while
vehicle
is
held
in
a
stalled
condition
and
the
carburetor
is
in
full
throttle
operation
with
the
selector
lever
in
AT
51
rang
s
D
2
and
I
respectively
and
by
com
pairing
the
measured
re
sults
with
the
standard
values
Standard
stall
revolution
1
750
to
2
000
rpm
Components
to
be
tested
and
test
items
1
Clutches
brake
and
band
in
trans
mission
for
slipping
2
Torque
converter
for
function
3
Engine
for
overall
property
Stall
test
procedures
Before
testing
check
the
enigne
oil
and
torque
converter
oil
warm
up
the
engine
cooling
water
to
the
suitable
temperature
by
warming
up
ope
ration
at
1
200
rpm
with
the
selector
lever
in
the
range
P
for
several
minutes
and
warm
up
the
torque
converter
oil
to
the
suitable
temperature
60
to
IOOoC
140
to
2120F
1
Mount
the
engine
tachometer
at
a
location
that
allows
good
visibility
from
the
driver
s
seat
and
put
a
mark
on
specified
revolutions
on
the
meter
2
Secure
the
front
and
rear
wheels
completely
with
chocks
and
apply
the
hand
brake
Be
sure
to
depress
the
brake
pedal
firmly
with
the
left
foot
before
depressing
down
the
accelerator
pedal
3
Throw
the
selector
lever
into
the
range
D
4
Slowly
depress
the
accelerator
pedal
down
till
the
throttle
valve
is
fully
opened
Quickly
read
and
record
the
engine
revolution
when
the
engine
begins
to
rotate
steadily
and
then
release
the
accelerator
pedal
5
Turn
the
selector
lever
into
N
and
operate
the
enigne
at
approxi
mately
1
200
rpm
for
more
than
one
minute
to
cool
down
the
torque
con
verter
oil
and
coolant
6
Make
similar
stall
tests
in
the
ranges
2
I
and
R
Note
The
stall
test
operation
as
spec
ified
in
the
item
4
should
be
made
within
five
seconds
If
it
takes
too
long
the
oil
deterio
rates
and
the
clutches
brake
FRONT
AXLE
FRONT
SUSPENSION
ADJUSTMENT
CONTENTS
ADJUSTMENT
DATA
ADJUSTMENT
OF
WHEEL
ALIGNMENT
ADJUSTMENT
OF
VEHICLE
LEVEL
FA
21
FA
22
FA
22
1
Carry
out
wheel
alignment
on
a
flat
surface
with
tire
air
pressure
adjusted
to
the
normal
pressure
2
Thoroughly
check
all
component
parts
of
the
steering
and
suspension
systems
and
repair
or
replace
AD
JUSTMENT
DATA
I
Wheel
alignment
unladen
Sedan
Coupe
Camber
5
to
2005
Caster
20
to
1050
Toe
in
mm
in
4
to
6
0
16
to
0
24
King
pin
inclination
7055
Steering
angle
In
430
Out
360
Tire
Pressure
Tobe
measured
when
tires
are
cold
kgfcm2
psi
6
00
12
4PR
Front
Rear
For
normal
speed
Under
100
km
h
or
60
MPH
For
high
speed
Over
100
km
h
or
60
MPH
15SSR
12
Option
Front
Rear
1
2
1
2
17
17
1
5
1
5
21
21
I
7
I
7
24
24
Front
Rear
5
00
12
4
6
R
ULT
Unloaded
Option
For
normal
speed
Under
100
km
h
or
60
MPH
For
high
speed
Over
100
km
h
or
60
MPH
Loaded
For
normal
speed
Under
100
km
h
or
60
MPH
FA
21
ADJUSTMENT
OF
TOE
IN
ADJUSTMENT
OF
STEERING
ANGLE
FA
22
FA
22
defective
parts
before
starting
the
wheel
alignment
3
The
camber
and
caster
angles
are
preset
and
cannot
be
adjusted
Adjust
the
toe
in
and
vehicle
level
only
Van
Van
Heavy
duty
spring
45
to
1045
45
to
1045
1005
to
2005
40
to
1040
5
to
7
5
to
7
0
20
to
0
28
0
20
to
0
28
7045
7045
430
430
360
360
1
2
1
2
I
7
I
7
1
5
1
5
21
21
1
2
1
5
17
21
1
5
1
8
21
26
1
2
2
5
17
36
CHASSIS
For
high
speed
Over
100
km
h
or
60
MPH
ADJUSTMENT
OF
WHEEL
ALIGNMENT
Use
a
turning
radius
gauge
and
alignment
gauge
for
the
measurement
2
Carry
out
wheel
alignment
on
a
flat
surface
with
tire
air
pressure
adjusted
to
the
normal
pressure
ADJUSTMENT
OF
VEHICLE
LEVEL
Vehicle
level
is
adjusted
by
changing
springs
ADJUSTMENT
OF
TOE
IN
Measure
toe
in
with
a
toe
in
gauge
2
Loosen
the
nut
indicated
by
arrow
mark
in
Figure
FA
56
and
adjust
the
side
rod
adjusting
bar
so
that
distance
L
between
both
side
side
rod
ball
joint
centers
is
296
8
mm
11
7
in
I
1
I
Locking
nu
t
I
2
I
Side
rod
adjusting
bar
I
Fig
FA
56
Adjusitng
toe
in
1
5
2
8
21
40
ADJUSTMENT
OF
STEERING
ANGLE
1
Place
the
front
wheels
on
turn
table
2
Adjust
both
side
steering
angle
adjusting
bolts
indicated
by
arrow
mark
and
set
them
al
the
rated
steering
angle
Note
8
Make
sure
that
clearance
between
tire
tension
rod
is
30
mm
11
181
in
or
more
b
When
the
clearance
is
less
than
30
mm
1
181
in
inaease
the
clearance
by
extending
the
stopper
bolt
Upon
completion
of
the
adjustment
max
imum
height
of
the
stopper
bolt
should
be
27
5
mm
1
083
in
Fig
FA
57
Steering
angle
adjusting
bolt
FA
22
FRONT
AXLE
FRONT
SUSPENSION
SERVICE
DATA
AND
SPECIFICATIONS
Wheel
alignment
unladen
Sedan
Van
Van
Coupe
Heavy
duty
spring
Camber
50
to
2005
45
to
1
45
45
to
1045
Caster
20
to
1050
r005
to
2005
40
to
1040
Toe
in
mm
in
4
t06
5
to
7
5
to
7
0
08
to
032
0
20
to
0
28
0
20
to
0
28
King
pin
inclination
7055
7045
7045
Steering
angle
In
430
430
430
Out
360
360
360
Tire
Pressure
Tobe
measured
when
tires
are
cold
kg
cm2
psi
6
00
12
4PR
Front
Rear
For
normal
speed
Under
100
km
h
or
60
MPH
1
2
1
2
17
17
1
2
1
2
17
17
For
high
speed
Over
100
km
h
or
60
MPH
155SR
12
Option
Front
Rear
5
00
12
4
6
PR
ULT
Unloaded
1
5
1
5
21
21
1
7
1
7
24
24
Option
Front
Rear
1
5
1
5
21
21
For
normal
speed
Under
100
km
h
or
60
MPH
For
high
speed
Over
100
km
h
or
60
MPH
Loaded
1
2
1
5
17
21
1
5
1
8
21
26
For
normal
speed
Under
100
km
h
or
60
MPH
For
high
speed
Over
100
km
h
or
60
MPH
1
2
2
5
17
36
1
5
2
8
21
40
Coil
effective
turns
6
25
Free
length
Installed
height
load
mm
in
mm
in
kg
338
i
10
133
0394
203i5
7
99
iO
1969
200
441
Spring
constan
t
kgfmm
lb
in
1
6
89
6
FA
23
FRONT
AXLE
FRONT
SUSPENSION
joint
Transverse
link
mounting
bolt
Tension
rod
Transverse
link
side
Body
side
Stabilizer
bar
Connecting
rod
and
transverse
link
installation
nut
Connecting
rod
and
stabilizer
bar
installation
nut
Stabilizer
bar
and
body
installation
bolt
2
2
to
3
0
15
9
to
21
7
4
0
to
5
0
28
9
to
36
2
2
2
to
3
0
15
9
to
217
5
5
to
6
5
39
7
to
47
0
0
9
to
1
2
6
5
to
8
7
0
9
to
1
2
6
5
to
8
7
0
9
to
1
2
6
5
to
8
7
TROUBLE
DIAGNOSES
AND
CORRECTION
Condition
Vibration
shock
and
shimmying
of
steering
wheel
Vibmtion
Loose
connection
of
the
ser
ration
parts
and
rubber
coupling
parts
defective
rubber
coupling
and
wear
of
each
part
of
linkage
and
vibration
of
front
wheels
are
in
many
cases
trans
mitted
to
the
steering
wheeL
This
is
very
noticeable
when
travelling
over
rough
road
Shock
When
the
front
wheels
are
travel
ling
over
bumpy
roads
the
play
of
the
steering
linkage
is
transmitted
to
the
steering
wheeL
This
is
especially
notice
able
when
travelling
rough
road
Shimmying
Abnormal
vibrations
of
the
front
suspension
group
and
the
whole
steering
linkage
which
occur
when
a
specific
speed
is
attained
Probable
cause
Improper
air
pressure
of
tire
Unbalance
and
deformation
of
road
wheeL
Unevenly
worn
tire
or
insufficient
tightening
Improperly
adjusted
or
worn
front
wheel
bearing
Faulty
wheel
alignment
Worn
fitting
transverse
link
bushings
Insufficiently
tightened
steering
gear
housing
Wear
of
steering
linkage
Worn
suspension
ball
joint
Excessive
backlash
due
to
improper
ad
justment
of
the
retainer
parts
Worn
column
bearing
weakened
column
bearing
spring
or
loose
clamp
FA
25
Corrective
action
Adjust
Correct
the
unbalance
or
replace
Replace
or
tighten
Adjust
or
tighten
Adjust
Replace
Retighten
Replace
defective
parts
Replace
Adjust
correctly
Check
and
repair
cor
rectly
Vehicle
pulls
to
right
or
left
When
driving
with
hands
off
the
steering
wheel
over
a
flat
road
the
vehicle
gently
swerves
to
right
or
left
Note
A
defective
rear
suspension
may
also
be
the
cause
of
this
trouble
and
therefore
see
also
the
chapter
dealing
with
the
rear
suspension
Instability
of
vehicle
Stiff
steering
wheel
checking
up
procedure
Jack
up
front
wheels
detach
the
steering
gear
and
operate
the
steering
wheel
and
If
it
is
light
check
steering
linkage
and
suspension
groups
If
it
is
heavy
check
steering
gear
and
steering
colunm
groups
CHASSIS
Malfunction
of
shock
absorber
inside
the
strut
or
loose
installation
bolts
Unbalance
of
vehicle
level
Improper
air
pressure
of
tire
or
insuf
ficient
tightening
of
wheel
nuts
Difference
in
height
of
right
and
left
tire
treads
Incorrect
adjustment
or
abrasion
of
front
wheel
bearing
Collapsed
or
twisted
front
spring
Incorrect
wheel
alignment
Incorrect
brake
adjustment
binding
Worn
rubber
bushings
for
transverse
link
and
tension
rod
Deformed
steering
linkage
and
suspension
link
Unbalanced
vehicle
level
Improper
air
pressure
of
tire
Worn
rubber
bushings
for
transverse
link
and
tension
rod
Incorrect
wheel
alignment
Worn
or
deformed
steering
linkage
and
suspension
link
Incorrect
adjustment
of
steering
gear
Deformed
unbalanced
wheel
Improper
air
pressure
of
tire
Insufficient
lubricants
or
mixing
im
purities
in
steering
linkage
or
excessively
worn
steering
linkage
Stiff
or
damaged
suspension
ball
joint
or
lack
of
grease
Worn
or
incorrectly
adjusted
wheel
bearing
Worn
damaged
steering
gear
and
bearing
FA
26
Replace
or
retighten
Correct
the
unbalance
Adjust
or
tighten
Replace
tires
Adjust
or
replace
Replace
Adjust
Adjust
Replace
Replace
Correct
the
unbalance
Adjust
Adjust
Adjust
Replace
Adjust
Correct
or
replace
Adjust
Repl
nish
grease
or
re
place
the
part
Replace
Replace
or
adjust
Replace
FRONT
AXLE
FRONT
SUSPENSION
Incorrectly
adjusted
steering
gear
Deformed
steering
linkage
Incorrect
wheel
alignment
Damaged
strut
upper
end
bearing
Damaged
or
stiff
piston
or
shock
absorber
rod
in
the
strut
Interference
of
steering
column
with
turn
signal
switch
Excessive
steering
wheel
play
Noises
Grating
tire
noise
Incorrectly
adjusted
steering
gear
housing
Worn
steering
linkage
Improperly
fitted
gear
box
Incorrectly
adjusted
wheel
bearing
Worn
transverse
link
and
tension
rod
fitting
bushings
Improper
air
pressure
of
tire
Insufficient
lubricating
oil
and
grease
for
suspension
ball
joint
and
steering
linkage
or
their
breakage
Loose
steering
gear
bolts
linkage
and
suspension
groups
Defective
shock
absorber
inside
the
strut
Defective
wheel
bearing
Worn
steering
linkage
Worn
transverse
link
and
tension
rod
fitting
bushings
Broken
collapsed
coil
spring
Loose
strut
mounting
insulator
tightening
nuts
Improper
air
pressure
of
tire
Incorrect
wheel
alignment
Deformed
knuckle
spindle
and
suspension
linkage
FA
27
Adjust
Replace
Adjust
Replace
Replace
Adjust
Adjust
Replace
Retighlen
Adjust
Replace
Adjust
Replenish
lubrication
oil
and
grease
or
re
place
Retighten
Replace
Replace
Replace
Replace
Replace
Retighten
Adjust
Adjust
Replace
CHASSIS
Jumping
of
disc
wheel
Improper
air
pressure
of
tire
Adjust
Unbalanced
wheels
Adjust
Defective
shock
absorber
Replace
Defective
tire
Replace
Deformed
wheel
rim
Replace
Excessively
or
partially
worn
tire
Improper
air
pressure
of
tire
Adjust
Incorrect
wheel
alignment
Adjust
Defective
wheel
bearing
Replace
Incorrect
brake
adjustment
Adjust
Improper
tire
shifting
rotation
Adjust
Rough
and
improper
driving
manner
Drive
more
gently
SERVICE
JOURNAL
OR
BULLETIN
REFERENCE
DATE
JOURNAL
or
BULLETIN
No
PAGE
No
SUBJECT
FA
28