Page 314 of 513

EMISSION 
CONTROL 
AND
TUNE 
UP
Checking 
and
adjusting 
dash
pot
automatic 
transmission 
model
only
Check
operation 
of 
dash
pot 
It 
should
not 
be 
cracked
or
bound 
It
is 
also 
essential 
to 
check 
to 
be 
certain
that 
it
is 
in
correct
adjustment
L 
Check 
to 
be 
sure 
that 
dash
pot 
contacts
stopper 
lever
when
engine 
speed 
reaches 
1 
900
to 
2
000
rpm
2
Engine 
should 
be 
slowed 
down 
from 
3
000 
to 
1
000
rpm 
within 
a 
few
seconds
Readjust 
dash
pot 
or
replace 
it 
with 
a 
new 
one 
if 
it
fails
to 
meet
the 
above
conditions
Checking 
carburetor 
return
spring
Check 
throttle 
return
spring 
for
sign 
of
damage 
wear
or
squareness 
Discard
spring 
if 
found 
with
any 
of 
above
excessively 
beyond 
use
Checking 
choke 
mechanism
choke 
valve 
and
linkage
1
Check 
choke 
valve 
and
mechanism 
for 
free
operation
and 
clean 
or
replace 
if
necessary
A
binding 
condition
may 
have
developed 
from
petro
leum
gum 
for 
motion 
on 
choke 
shaft 
or
from
damage
2
Check 
bimetal 
cover
setting 
position 
The
index 
mark
of 
bimetal 
cover 
is
usually 
aligned 
at 
the
middle
point 
of
the 
scale
Note 
When 
somewhat 
over 
choked 
turn 
bimetal
caver
clockwise
slightly
3 
Prior 
to
starting 
check 
to 
be 
sure 
that
choke 
valve
closes
automatically 
when
pressing 
down 
on 
accelerator
pedal
Should 
it 
fail 
to 
close
automatically 
the 
likelihood 
is
that 
fast 
idle 
cam 
is 
out 
of
proper
adjustment 
or
that
bimetal 
is
not
properly 
adjusted 
calling 
for
adjustment
Refer 
to 
Carburetor 
in 
Section 
EF
Page 
EF 
15 
Checking 
anti
dieseling 
solenoid
If
engine 
will 
not
stop 
when
ignition 
switch 
is 
turned
off
this 
indicates
a
striking 
closed 
solenoid 
valve
shutting 
off
supply 
of 
fuel 
to
engine 
If 
harness 
is 
in
good
condition
replace 
solenoid 
as 
a 
unit
To
replace 
proceed 
as 
follows
Removal
and 
installation
of 
anti
dieseling 
solenoid
Removal
Solenoid 
is 
cemented
at
factory 
Use
special 
tool
STl 
91 
50000 
to 
remove 
a
solenoid
When
this 
tool 
is
not 
effective 
use 
a
pair 
of
pliers 
to
loosen
body 
out 
of
position
lnstalltion
I 
Before
installing 
a 
solenoid 
it 
is
essential 
to 
clean
all 
threaded
parts 
of 
carburetor
and 
solenoid
Supply
screws 
in 
holes 
and 
turn 
them 
in
two 
or
three
pitches
2 
First 
without
disturbing 
the 
above
setting 
coat 
all
exposed 
threads 
with 
adhensive 
the
Stud 
Lock 
of
LOCTlTE 
or
equivalent
Then
torque 
screws 
to 
35 
to 
55
kg 
cm 
30
to 
48 
in
lb
using 
a
special 
tool 
STl9150000
After
installing 
anti
dieseling 
solenoid 
leave 
the 
carbu
retor 
more 
than 
12
hours 
without
operation
3
After
replacement 
is 
over 
start
engine 
and 
check
to 
be 
sure 
that 
fuel 
is 
not
leaking 
and 
that 
anti
dieseling 
solenoid 
is 
in
good 
condition
Notes 
a 
Do 
not 
allow 
adhesive
getting 
on 
valve
Failure 
to 
follow 
this 
caution 
would 
result 
in
improper 
valve
performance 
or 
clogged 
fuel
passage
b 
I 
n
installing 
valve 
use 
caution 
not 
to 
hold
body 
directly 
Instead
use
special 
tool
tighten
ing 
nuts 
as
required
ET 
9 
     
        
        Page 319 of 513

ENGINE
Adjusting 
throttle
opener 
setting 
engine 
speed
1 
Connect 
servo
diaphragm 
vacuum 
hose
directly 
to
intake 
manifold
connector 
without
laying 
through
vacuum 
control 
valve
2 
With
negative 
pressure 
vacuum 
in
intake 
manifold
servo 
diaphragm
operates 
and
thus 
the
primary
throttle 
valve
is
opened 
When
servo
diaphragm 
nor
mally 
operates
engine 
speed 
rises
reaching 
1 
650
to
1
850
rpm 
When
engine 
speed 
is
not 
within 
this
range
turn
adjusting 
screw 
as
necessary 
See
Figure 
ET 
20
l 
When
engine 
speed 
is 
lower
than 
the
prescribed
range 
turn
adjusting 
screw
clockwise
2 
When
engine 
speed 
is
higher 
than 
the
prescribed
range 
turn
adjusting 
screw
counterclockwise
Upon 
completion 
of 
the
adjustment 
set
adjusting
screw 
lock 
nut
secwely 
making 
sure 
that
engine 
speed
is 
in
the
prescribed
range
@ 
II 
I 
AdJustmg 
screw
2 
Lock
nut
Fig 
ET 
20 
Servo
diaphragm 
adjusting 
screw
Servo
diaphragm
Servo
diaphragm 
stroke
Link
EC015 
3
Disconnect 
servo
diaphragm 
vacuum
hose 
from
intake
manifold 
and 
connect
it 
to
vacuum 
control
valve
Connect
vacuum 
hose 
of
control
valve 
to 
intake
manifold 
normal
piping
Racing
Place 
shift
lever 
in
neutral 
for
MfT 
or 
N
or 
p
for
AlT 
Raise
engine 
speed
up 
to
approximately 
3
000
rpm 
under 
no 
load 
and
close 
throttle
valve
by
releasing
it
from 
hand
Examine
engine 
speed 
to 
see
whether 
it 
falls 
to
idling
speed
I 
When
engine 
revolution 
rails 
to
idling 
speed
See
Figure 
ET 
24
The
primary 
throttle
valve 
is
opened 
by 
the 
link
connected
to 
it
When 
the
engine 
speed 
is 
increased
to
approximately 
3
000
rpm 
and
lowered
natually
from 
this
speed
changes 
in
servo
diaphragm 
link
stroke 
manifold
vacuum 
and
en 
ine
speed 
are 
as
shown 
in
Figure 
ET 
21
o
u
u
0
2 
Se 
o
diaphragm 
link 
stroke
I 
u
2
Full
0
o
Intake 
manifold 
vacuum
u
c
E
c
O 
3000
c
e
Engine 
speed
2000 
g
i
c
1000
T
j
Time
second
Fig 
ET 
21
Changes 
in 
servo
diaphragm 
link 
stroke 
intake
manifold 
vacuum 
and
engine 
speed
ET 
14 
     
        
        Page 408 of 513
FUEL 
SYSTEM
c
Oke 
valve
1
Or
Rubber 
band
Fig 
EF 
2B
Adjusting 
choke 
unloadeT
Hi 
metal
setting
Measurement 
of 
bi 
metal 
heater
resistance 
Install 
the
bi 
metal 
cover 
in
place 
on
the 
carburetor 
Make
sure 
that
the 
resistance
across 
the
terminal 
and 
the 
carburetor
body
is 
in
the
range 
from 
8 
6
to 
9 
0
ohms 
Measure
the
resistance 
without
electric 
current
through 
the
heater 
and
at 
about
210e 
700F
Note 
Use 
an 
accurate
measuring 
instrument 
such 
as 
a
wheatstone
bridge
2 
Bi 
metal
cover
setting
Position 
the 
hi
metal 
cover 
until 
the 
index
mark 
is
aligned 
at 
the 
middle
point 
of 
the 
scale
Note 
When 
somewhat 
over 
choked 
set 
bi 
metal
cover
after
turning 
it 
clockwise
slightly 
Fig 
EF 
29
Setting 
hi 
metal 
cover
EF 
17