
AUTOMATIC
TRANSMISSION
Manual
linkage
The 
hand 
lever 
motion
The 
hand
lever 
is 
located
in 
the 
driver
s 
com
part
men
mechanically 
transmitted 
from
the 
remote 
control
linkage 
is 
further
transmitted 
to 
the 
inner 
manual
lever
in
the 
transmission
case 
from 
the
range
selector 
lever 
in
the
right 
center
poc
tion
of 
the
transmission 
case
through
the 
manual
shaft 
The 
inner
manual
lever 
is
thereby 
turned
A
pin 
installed 
on
the 
bottom 
of
the 
inner 
manual 
lever 
slides 
the
manu
al
valve
spool 
of 
the
control 
valve 
and
thus 
the
spool 
is
appropriately 
posi
lioned
opposing 
to
each 
select
position
The
parking 
rod
pin 
is
held 
in 
the
groove 
on 
the
top 
of 
the 
inner
manual
plate 
The
parking 
rod
pin 
operates 
the
rod 
at 
p
range 
and
operates 
the
mechanical
lock
system
Moreover 
the 
above 
described
manual 
shaft 
is
equipped 
with 
an
inhibitor 
switch 
A
rotor 
inside 
the
inhibitor 
switch 
rotates 
in
response 
to
each
range 
When 
the
range 
is 
selected
at 
p 
or 
N 
the
rotor 
closes 
the
starter
magnet 
circuit 
so 
that 
the
engine 
can
be 
started 
When 
the
range
is 
selected
at 
R 
the
rotor 
closes 
the
back
up 
lamp 
circuit 
and 
the
back
up
lamp 
lights
Vacuum
diaphragm
The 
vacuum
diaphragm 
is 
installed
un 
the 
left
center
portion 
of 
the
transmission 
case 
The
internal 
con
struction 
of 
the 
vacuum
diaphragm 
is
as 
follows 
A 
rubber
diaphragm 
forms
a
partition 
in 
the 
center 
The
engine
intake 
manifold
negative 
pressure 
led
through 
vacuum 
tube 
and
spring 
force
are
applied 
to 
the 
front 
surface 
of 
the
rubber
diaphragm 
and
atmospheric
pressure 
is
applied 
to 
the 
back 
surface
A 
difference 
between 
pressure
applied
to
the 
front 
and 
back 
surfaces 
be
comes 
a
vacuum 
reaction 
and 
thus
the 
throttle 
valve 
of 
the
control 
valve
inside 
the 
transmission 
case 
is
op
erated
When 
accelerator
pedal 
is
fully 
de
pressed 
and 
the 
carburetor 
is
fully
upened 
but 
the
engine 
speed 
is 
not 
1
Housing
2 
Cover
3
Outer 
gear 
AT071
4 
Inner
gear
5 
Crescent
Fig 
AT 
3 
Oil
pump
1
Manual
plate
2
Inhibitor
switch 
A 
TOB7
3
Parking 
rod
4 
Manual
shaft
Fig 
AT 
4
Manuallinhage
To 
intake 
manifold
A
TOBB
Fig 
A 
T 
5
Vacuum 
diaphragm
iV
Down 
shift 
solenoid 
i
KiCk 
down
switch
A
TOB9
Fig 
A 
T 
6
Downshift 
solenoid
AT 
5 
sufficiently 
increased 
the 
manifold
negative 
pressure 
lowers
becomes
similar 
to 
the
atmospheric 
pressure
and 
the
vacuum 
reaction
increases
since
the 
flow
velocity 
of 
mixture
inside 
the 
intake 
manifold 
is
slow
Contrarily 
when 
the
engine 
speed
increases 
and
the 
flow
velocity 
of
the
mixture
increases 
or 
when
the 
carbure
tor 
is 
closed
the 
manifold
negative
pressure 
increases 
becomes 
similar 
to
vacuum 
and 
the
vacuum 
reaction
reduces
Thus 
a
signal 
to
generate 
hydraulic
pressure 
completely 
suited 
to
the
engine
loading 
at 
the
control 
valve 
is
transmitted 
from
the 
vacuum 
dia
phragm 
and
most 
suitable
speed
change 
timing 
and 
line
pressure 
are
obtained 
so
that 
the 
most
proper
torque 
capacity 
is
obtained
against 
the
transmitting
torque
Downshift
solenoid
The 
downshift
solenoid 
is
of 
a
magnetic 
type 
installed
on 
the 
left 
rear
portion 
of 
the
transmiSsion 
case
When
a
driver
requires 
accelerating 
power
and
depresses 
the 
accelerator
pedal
down 
to
the
stopper 
a
kick 
down
switch
located 
in 
the
middle 
of 
the
accelerator 
link 
is
depressed 
by 
a
push
rod 
the 
kick 
down 
switch 
closes 
cur
rent 
flows 
to
the 
solenoid 
the 
sole
noid
push 
rod 
is
depressed 
the
down
shift 
valve 
of
the 
control 
valve 
inside
the 
transmission
case 
is
depressed 
and
the
speed 
is
changed 
forcedly 
from
3rd 
to 
2nd 
within 
a
certain 
vehi
cle
speed 
limit
Note 
As 
the 
kick 
own
switch 
closes
when 
the 
accelerator
pedal 
is
depressed 
from 
7 
8 
to 
IS 
16 
of
the 
whole 
stroke 
the
accelera
tor
pedal 
should 
be
correctly
adjusted 
and 
fixed 
so 
as 
to
afford
complete 
stroke
The
arrangement 
of 
the 
switch
differs
according 
the 
models 
of
vehicle
Governor 
valve
The
primary 
and
secondary 
gover
nor 
valves 
are 
installed
separately 
on
the
back 
of 
the 
oil 
distributor 
on
the 

IT 
f
r
J
e
@ 
@ 
BODY
Door
lock
2
I 
nside 
handle
3 
Escu
tcheon
4
Door 
lock
knob
5
Knob
grommet
Front 
door 
lock 
removal 
Fig 
BF 
51
Rear 
door 
lock 
mechanism
Remove 
the
parts 
up 
to 
the 
seal 
screen
2 
Remove 
the 
door 
lock 
knob 
and 
then 
remove 
the
remote 
control 
rod 
used
to 
connect 
the 
door 
lock 
to 
the
door 
lock
cylinder 
from 
the 
door
lock
cylinder
3 
Remove
the 
inside 
handle
installation 
screw 
and 
the
door 
lock
assembly 
installation 
screws 
and
withdraw 
the
outside 
handle 
rod 
from 
the
opening 
on 
the 
lock
assembly 
Remove 
the 
lock
assembly 
from 
the 
service 
hole
on 
the 
inside
panel
I 
I 
Lock
knob
Inside 
handLe
I 
3
I 
Lock
assembly
Fig 
BF 
52 
Door 
wUhout
sealing 
screen
4 
Detach 
the 
leaf
clip 
used 
to
secure 
the 
lock
cylinder
on 
the 
door 
and 
remove 
the 
lock
cylinder 
Fig 
BF 
53
Removing 
front 
door 
lock
Front 
door 
lock 
installation
1
Installing 
the 
inside 
handle 
and 
remote 
control
Adjust 
position 
and 
install 
the 
remote 
control 
so 
that
the
Slopper 
@ 
ofthe 
inside
handle
Q 
lightly 
contacts
the 
base
plate 
of 
the 
door
lock
CD
If 
the
remote 
control 
is
installed 
with 
the
inside 
handle
Q 
pulled 
the
locking 
plate 
@ 
doesnotintermesh 
with
the 
ratchet
completely 
at 
the 
full 
ratch 
and
the 
lock 
knob
j 
does 
not 
lower
2 
Connecting 
outside 
handle 
to 
the
locking 
plate
Set 
the
locking 
plate 
@lto 
the
fully 
ratched
position
insert 
the
nylon 
nut
@ 
on 
the 
end 
of 
the 
outside 
handle
rod
ID 
into 
the
locking 
plate 
hole
@ 
and
adjust 
and
secure 
the
nylon 
nut
@ 
with 
adhesive 
in 
a
position 
where
BF 
28 

the 
outside 
handle 
rod
@ 
is
provided 
with 
2
to 
3 
mm
0
0787 
to 
0
1181 
in
play 
in 
the
stroke
If 
the
nylon 
nut
@ 
is
positioned 
too
low 
the
locking
plate 
@ 
is
depressed 
at 
the 
full 
ratch 
the
locking 
plate
does 
not 
intermesh 
with
the 
ratchet
completely 
and 
the
knob 
cannot 
be 
locked 
If
play 
in 
stroke
of 
the
outside
handle 
rod
@ 
is 
excessive
may 
be 
unlocked
up 
to 
5
mm
0 
1967 
in 
stroke 
of 
the
outside 
handle 
will 
be
insufficient
If
the
nylon 
nut 
is 
loosened 
the 
above 
described
trouble
occurs 
Be 
sure 
to 
secure 
the 
nut
completely 
by
means 
of 
adhesive 
Check 
the
springs 
@ 
and
@ 
for 
rust
and
replace 
as
required
Tightening 
torque
Door
lock 
installation
screw
0 
12 
to 
0 
2
kg 
m 
0
9 
to 
I 
4 
ft 
lb
Door 
lock
remote 
control
installation 
screw
0 
12 
to 
0 
2
kg 
m 
0 
9 
to 
14 
ft 
lb
Outside 
handle 
installation 
nut
0 
2
to 
0
3
kg 
m
1 
4
to 
2 
2
ft 
Ib
Rear 
door 
lock 
removal
1 
Remove 
the
parts
up 
to 
the 
seal 
screen
2 
Raise
the 
door
glass 
to 
the
top 
and 
remove 
the
door
DOOR
GLASS 
AND
REGULATOR
i
v 
BODY
lock
knob
3
Remove 
the
bell 
crank
installation 
screw
Hereinafter
the
instructions 
for 
removal 
of 
the
front
door 
lock
apply
Fig 
BF 
54 
Door
without
sealing 
screen
Rear 
door 
lock 
installation
Install 
the 
rear 
door 
lock 
in 
reverse
sequence 
of
removal
Note
Except 
for
the
precautions 
for 
outside 
handle 
the
precautions 
for 
the 
front 
door 
lock
apply
AD
1 
Front 
door
panel
2
Glass 
run
rubber
3 
Door
window
glass
4
Glazing 
rubber
5
Bottom 
channel
6 
Door
ventilator 
frame
7
Ventilator
glass 
channel
8 
Catch 
handle
9 
Door 
ventilator
glass
10
Pivot 
bracket
11 
Door 
ventilator
weatherstrip
12
Glass 
run 
rubber
13 
Front 
window
regulator
14 
Door
handle
washer
15 
Door
window
regulator 
handle
Fig 
BF 
55 
Front
door
glass 
and
regulator 
construction 
4
door 
Sedan
SF
29 

ENGINE 
REMOVAL
INSTAllATION
5
Disconnecting 
clutch
wire 
on
right 
hand 
drive
model
On
left 
hand 
drive
model 
disconnect
hydraulic 
line 
from
the
clutch 
slave
cylinder
Disconnect 
the
clutch 
wire 
at 
the
portion 
of 
the
withdrawal 
lever 
See 
the 
section
covering 
the 
clutch
6 
Remove 
the 
exhaust 
front
tube
ij
f
I
Fig 
ER 
11
Disconnecting 
dutch 
wire
7
Disconnect 
the
cable 
to 
the
back
up 
lamp 
switch
8
Disconnect 
the
speedometer 
cable
9
Remove 
the
propeller 
shaft
Remove
four 
bolts 
used 
in 
the
differential 
carrier 
side
and
withdraw 
the
propeller 
shaft
10
Remove 
the 
shift 
lever
Model
with 
remote 
control
shift 
lever
Disconnect 
the 
remote 
control
rod 
at 
the
portion 
of
transmission 
outer 
lever
and
remove 
the 
remote
control
rod
Model
with 
floor 
shift
lever
Remove 
the
boot 
withdraw 
the 
lock
pin 
and
remove
the 
lever 
The
operation 
is 
carried 
out 
in 
the
passenger
compartment 
Fig 
ER 
12
Removing 
fTont 
tube
Model 
with
automatic 
transmission
Remove
pins 
from 
both 
ends 
of
the 
cross 
shaft 
and
remove
the 
shift 
rod
II
Suspend 
the
engine 
with 
wire
Fig 
ER 
13
Removing 
remote
control 
rod
12
Remove 
the 
front
engine 
mounting 
installation
nuts
13 
Remove
the 
rear
engine 
mounting 
installation
nuts
14 
When
removing 
the
engine 
mounting 
installation
nuts 
be 
sure 
to
apply 
a
jack 
beneath 
the 
transmission
ER 
5 

TRANSMISSION
I
Jack 
up 
the 
vehicle 
and
support 
it 
with 
four 
stands
If 
available 
recommend 
a
hydraulic 
hoist 
or
open 
pit 
be
utilized
2
Disconnect 
the 
front 
exhaust 
tube
D 
from 
the
exhaust 
manifold
Fig 
TM 
4 
Underside
of 
vehiJ 
1e
3 
Remove 
the
propeller 
shaft
@ 
by 
removing 
four
securing 
bolts 
from 
the
companion 
flange 
of 
the
gear
carrier 
Seal 
the 
end 
of 
the 
rear 
extension
housing 
to
prevent 
oil
leakage
Fig 
TM 
5
Removing 
propeller 
haft 
4 
Disconnect 
the
speedometer 
drive 
cable
ID 
and
back
up 
lamp 
switch 
cable 
from 
the 
transmission 
ex
tension 
housing
s 
Disconnect 
the 
shift 
rods 
from 
the
shift 
levers
by
removing 
the 
cotter
pin 
and 
remove 
the 
cross 
shaft
assembly 
@ 
from 
the 
transmission 
case
r
J 
f
f
1
I 
Speedometer 
cable
I 
2
I 
Cotter
pin
Fig 
TM
6
Disconnecting 
speedometer 
cable
and 
remote
controllinkag
6
hydraulic 
clutch 
control
Remove 
the 
clutch
operating 
cylinder 
from 
the
clutch
housing
7 
mechanical 
clutch 
control
Disconect 
the 
clutch 
control 
cable 
from 
the 
withdrawal
lever
1
1 
Withdrawal 
lever 
2
I 
Clutch 
control 
cable
Fig 
TM 
7
Disconnecting 
clutch 
control 
cable
8
Support 
the
engine 
with
ajack 
placed 
under 
the 
oil
pan 
Do 
not 
loca
1 
f 
nder 
the 
oil
pan 
drain
plug
I
i 
l
TM 
3 

CHASSIS
REINSTALLATION
Remount 
the 
transmission 
in
reverse
sequence 
of
dismounting
TRANSMISSION
GEAR 
CONTROL
CONTENTS
DESCRIPTION
COLUMN
SHIFT 
CONTROL
SYSTEM
Removal 
TM 
16
TM 
17
TM 
17
DESCRIPTION
The 
B 
10
series 
uses 
three
types 
of 
transmission
control
system 
Those
vehicles 
mounted
with 
three
forward
speed 
transmission
use 
column 
shift 
control
system 
and
when
collapsible 
steering 
option 
is
adopted
the 
vehicle
uses
collapsible 
control
system 
Those 
vehicles
mounted
with 
four 
forward
speed 
transmission
use 
direct
B 
VIEW
CROSS 
SHAFT
BRACKET
CROSS 
SHAfT
C 
VIEW
HANGE 
LEVER
l 
rwIl
CHANGE 
LEVER
C
2
3rdl 
r
X 
h 
Inspection 
and
repair
Installation
Adjustment 
TM 
18
TM 
18
TM 
18
floor 
shift 
control
system 
and 
those
mounted 
with
automatic 
transmission
use 
remote 
control
floor 
shift
system
The
collapsible 
transmission 
control
rod 
is
used 
to
gether 
with 
the
collapsible
steering 
When
collision 
occurs
delrin 
mold 
located
in 
an 
intermediate
position 
of
the
control 
rod 
is
cut 
off 
the
control 
rod
slides 
toward
axial
direction 
and
shock 
is
absorbed
c
0
CONTROL 
ROD
r
A
v
t
c
t
IT
Ii 
A 
VIEW
MANUAL 
LEVER
II 
l 
MANUAl 
lEVER
11st 
r 
lW1
11nd3rd
IIooV 
j
II
1
0SI 
2nd
Jrd
I 
I
j
tl
Control
system 
3
forward
speed 
transmission
Ffg 
TM 
53
t
f
Voo
1 
ITM 
16