
BODY
Fig 
BF 
24
Adjusting 
dove 
tail 
bolt
Notes 
When
inspecting 
the 
hood 
lock 
note 
the
following
a 
Check
to 
be 
sure 
that 
dove 
tail 
bolt
retaining
nut
VI 
is
tightened 
securly 
with
specified
tightening 
torque
b 
Check 
catcher 
of 
the
safety 
catch 
lever 
for 
wear
and 
the
spring
ID 
I 
for 
weakness 
and 
break
If 
the
spring 
is 
broken 
the 
hood
may 
be 
unlocked
and
rapidly 
open 
during 
driving
c 
Check 
the 
female 
lever 
for 
smooth 
and 
conect
operation 
and 
the
spring 
@ 
for 
weakness 
and
break
If 
the 
female 
lever 
does 
not 
mova
smoothly
angaging 
stroka 
with 
tha 
dove 
tail 
bolt 
will 
ba
reduced 
and 
it
may 
be
disengaged
d 
Measure 
the 
di 
S6 
to 
check 
the
dimension 
A 
The 
dimension 
B 
should 
be
mora 
than 
8 
5
mm 
10 
335 
in
BF 
16 
GAUGE
r
B 
A
A 
5 
0
mm 
0 
197 
in
B 
8
5 
mm 
0
335 
in
Fig 
BF 
25
Saftey 
catch 
ever
position
Lubrication
When 
check 
or
adjust 
the
hood 
lock 
lubricate 
the
pivot 
catcher 
and
return
spring 
ID 
of 
the
safety
catch 
lever
@ 
thoroughly 
Also 
lubricate 
the
lever
of 
the 
hood 
lock 
femel
ID 
for 
smooth 
and 
correct
operation 
See
Figure 
BF
26
LUBRICATING 
POINT
Fig 
BF 
26
Lubricating 
points 

BODY
FRONT 
FENDER 
AND 
FRONT 
END
CONTENTS
FRONT 
FENDER
Removal
FRONT 
BUMPER 
BF 
17
BF 
17
BF 
18
FRONT 
FENDER
i 
RADIATOR
GRILLE
OUTSIDE 
MIRROR 
BF 
18
BF18
1 
Front 
fender
2 
Cowl
top 
sealer
3 
Front 
fender 
sealer
4 
Cowl
top 
5 
Side
dash 
board
6 
Front
pillar
7 
Front
bumper 
8 
Front
bumper 
stay
9 
Front
bumper 
side 
bracket
10
Bumper 
side 
bracket 
shim
Removal 
Fig 
BF 
27
Front
fender 
and
front 
end
components
I
Open 
the 
hood 
disconnect 
the
battery 
terrninal
for
the 
sake 
of
safety 
and 
disconnect
wirings 
for 
the
head
lamp 
and 
side 
marker
lamp 
at 
their
connecting 
terminals
2 
Remove 
the 
front
bumper 
radiator
grille 
and
radiator
grille 
surround
3 
Remove 
the
sm
moulding 
and
holding 
the 
fender
remove 
it
Fig 
BF 
28
Removing 
front 
fender 
I
BF 
17 

Installation
Install 
the 
door
glass 
and
regulator 
in 
reverse
sequence
of
removal
Reinstall 
the
seal 
screen 
after
correctly 
adjusting 
door
window
closing
SIDE
WINDOW
Removal
I 
Remove 
the
lock
pillar 
moulding 
and
remove 
the
side
window 
handle 
set
screws 
from 
the
body 
side
2
Loosen 
the 
side
window
hinge 
installation 
screws
and
remove 
the
side 
window 
BODY
7
I 
I
I
c
t
2
3 
Side 
window
glass
Side
window
hinge
Side
hinge 
cover 
4 
Side
window 
handle
5 
Handle 
shim
6 
Catch 
handle 
bracket
Fig 
BF
59 
Side
window 
construction
WINDSHIELD 
AND 
REAR 
WINDOW
CONTENTS
REMOVAL
INSTAllATION
REAR 
WINDOW 
ELECTRIC
DEFROSTER
Option 
SF
31
SF
32
SF 
33
REMOVAL
1 
Place
a
protective 
cover 
over
the 
hood 
front 
fenders
instrument
panel 
and 
front 
seat
2
Remove
rear 
view 
mirror
support
3
Remove
windshield
wiper 
arm
assembly
4 
On
inside 
of
body 
loosen 
the
lip 
of 
the 
rubber
channel 
from
spot 
welded
flange 
along 
the
top 
and 
sides
of
windshield
opening 
With
the
palm 
of
the 
hand
apply
pressure 
to
glass 
near
edge 
At 
the
same 
time
use 
a
blunt
putty 
knife 
or 
other 
suitable 
tool
and
carefully 
assist
rubber 
channel 
over
spot 
welded
flange
5
After 
windshield
rubber 
channel
is 
free 
from
spot
welded
flange 
with 
aid
of
helper
carefully 
lift
windshield
assembly 
frorn
body 
opening 
and
place 
it 
on 
a
protected
bench 
Removal 
and 
installation
Specifications
I
nspection 
and
repair
WATERlEAK
CORRECTION 
BF 
34
SF
34
SF
34
SF 
36
Fig 
BF 
60
Removing 
windshield
Note 
The 
windshield
chrome
moulding 
are 
installed 
in
the
rubber 
channel 
and 
should 
be 
removed
prior 
to
removing 
rubber 
channel 
from 
the
gla55
SF 
31 

ENGINE
Caution
lock 
the 
front
and 
rear 
wheels
by 
fully
pulling 
the
parking 
brake 
lever 
before 
con
ducting 
this 
test
Fig 
ET 
32
Checking 
for 
operation 
of 
vacuum
advance
system
If
any 
objection 
is
found
by 
the 
check
mentioned
above
either 
of 
the
following 
defects
may 
be 
the
cause
Poor 
connection 
or
broken 
harness 
and 
fuse
2 
Air
leakage 
resulting 
from
poor 
connection 
of 
vacu
um 
tube
3 
Incorrect
operation 
of
Top 
switch
4 
Defective
operation 
of 
vacuum
cutting 
valve 
sole
naid
5 
Incorrect
operation 
of 
thermo 
switch
Testing 
of
Top 
switch
1 
Make 
sure 
of 
insulation 
between 
lead 
wire
terminal
of 
transmission 
switch 
and 
switch
body
2
Disconnect 
lead 
wires 
at 
the 
switch
and 
connect
ohmmeter 
to 
tenninals
3 
Ohmmeter
should 
indicate
infmity 
co 
when 
shift
lever
is 
in
Top 
gear 
position 
And 
it 
should 
indicate
zero 
at 
other
gear 
position 
including 
Neutral
posi
tion
4 
If
it 
does 
not
work
properly 
in
step 
3
replace 
the
switch 
with 
a 
new 
one
Testing 
of 
thermo 
switch
I
MaJ 
e
sure 
of
insulation 
between 
lead 
wire 
terminal
of 
thermo 
switch 
and 
thetmo 
switch
body
2
Disconnect 
lead 
wire
at 
switch 
and 
connect 
ohm
meter 
to 
terminals 
Ohmmeter 
should 
indicate 
zero 
when
temperature
indicate 
the
passenger 
compartment 
is 
above 
l30C
550F
4 
If 
it 
does
not 
work
properly 
in
step 
3
replace
thermo 
switch 
with 
a 
new
one
AUTOMATIC
TEMPERATURE
CONTROL 
AIR 
CLEANER
A 
T 
C 
AIR
CLEANER
Replacing 
carburetor 
air 
cleaner
filter
The
paper 
element
viscous
type 
has 
been
specially
treated 
to
eliminate 
bother
of
cleaning 
until
replacement
It
should 
be
replaced 
with 
a
new 
one 
at
regular 
intervals
or 
more 
often
according 
to 
the
operating 
conditions
Checking 
hot 
air 
control 
valve
Inspection
Among 
the
possible 
troubles 
of 
this 
device 
the
most
liable 
is 
the
permanent 
opening 
of 
valve
This 
trouble 
is 
not
noticed 
in 
warm 
weather 
but 
in
cold 
weather
appears 
as
poor
performance 
of
engine
such
as
tardy 
acceleration 
hesitation 
or
engine 
stall 
In
such
case 
first
inspect 
this
device 
before
checking 
the
carburetor
Another 
trouble 
which
might 
be
expected 
is 
that 
the
underhood 
air 
is
kept 
closed
by 
the 
valve
regardless 
of
the
temperature 
of 
suction 
air 
around 
the
sensor 
while
the
engine 
is
running 
This 
ttOuble
appears 
in 
the
form
of
extremely 
excessive 
fuel
consumption 
or 
decrease 
in
power
The
inspection 
of 
this 
device
should 
be
proceeded 
as
follows
Fig 
ET
33 
Correct
position 
of 
hoses
ET 
20 

EMISSION 
CONTROL 
AND
TUNE 
UP
Appearance
1 
First
inspect 
whether 
vacuum 
hoses
are 
connected
to 
correct
positions
2
Inspect 
hoses
for 
cracks 
distortion 
or
plugging
Checking 
of 
vacuum 
motor
I
With
engine 
shut 
down
inspect 
the
position 
of 
valve
placing 
a 
mirror 
at 
the 
end 
of 
inlet
pipe 
for
inspec
tion
The 
correct 
condition 
of 
valve 
is 
that 
it
keeps 
the
inlet 
of 
underhood 
air
open 
and 
that 
of 
hot 
air
closed
Otherwise
inspect 
the
linkage 
of 
valve
Fig 
ET 
34
Inspecting 
valve
position
2 
Disconnect 
hose 
at 
vacuum
motor 
inlet 
and 
direct
ly 
apply 
vacuum 
of 
manifold 
to 
vacuum 
motor
by
connecting 
another 
hose
sucking 
by 
mouth
may 
be
substituted 
for 
this
process 
If 
underhood 
air 
inlet 
is
closed
by 
valve 
valve 
is 
in
good 
condition
Inspect
linkage 
if 
found 
otherwise 
And 
then 
no
defect 
is
found 
even 
in
linkage 
it
signifies 
the 
trouble 
of
vacuum 
motor
Fig 
ET 
35
Checking 
vacuum 
motor
ET 
21 
3 
The 
valve
shows 
correct 
condition 
if 
it
keeps
underhood 
air 
inlet 
closed 
when 
the
passage 
in
the 
hose
is
stopped 
by 
twisting 
or
clamping 
it 
while
applying
vacuum 
If 
otherwise 
it 
is 
an 
indication 
of
leakage
taking 
place 
in 
the 
vacuum 
motor
4 
When 
defect 
is 
found
in 
vacuum
motor
through 
this
check 
replace 
the 
air 
cleaner
assembly
Checking 
of 
sensor
I 
Perform 
the
engine 
test
by 
keeping 
the
temperature
around 
the
sensor 
below 
300C 
860F 
Make
sure 
that
the
engine 
is 
cooled 
down
before 
the 
test 
is 
conducted
2 
Before
starting 
the
engine 
make 
certain 
that 
the
valve
on 
underhood 
air 
side
fully 
opens
3 
Start 
the
engine 
and
operate 
it
at 
an
idling 
speed
The 
valve 
is 
in
good 
condition
if 
underhood 
air 
side
fully 
closes
immediately 
after
starting
4
Carefully 
watch 
the 
valve
to 
ascertain 
that
it
gradually 
begins 
to
open 
as 
the
engine 
warms
up 
But
when 
the 
ambient
temperature 
is 
low 
it 
takes
con
siderable
length 
of 
time
for 
the 
valve 
to
begine 
to
open
or 
in 
some 
case 
it
hardly 
opens 
This 
should
not
however 
be
regarded 
as 
trouble
If 
the 
valve 
does
not
operate 
satisfactorily 
or 
if 
the
condition 
of 
the 
valve 
is
questionable 
further 
conduct
the
following 
test
5 
Remove
the 
air
cleaner 
cover 
and
put 
a 
thermister
or 
a 
small 
thermometer 
as 
close 
to 
the
sensor 
as
possible 
with 
adhesive
tape 
Install 
the
air 
cleaner
cover
again
Fig 
ET 
36
Checking 
sensor
1 

FUEL
SYSTEM
When 
the
temperature 
of
suction 
air 
around 
the 
sensor
reaches 
430C
1l00F 
and 
above 
the 
sensor
actuates 
to
open 
the 
air
control 
valve
When 
the
temperature 
of
suction 
air 
around 
the 
sensor
further 
rises 
and
reaches 
above 
490C
I200F 
the 
air 
control 
valve
completely
opens 
to
prevent 
the
entrance 
of 
hot
air 
and
aHows
underhood 
air
alone 
to 
be 
introduced
into 
the 
carburetor
See
Figure 
EF4
u
C 
I
1f1
lL
GJ
J 
To 
manifold
ECOOB
j 
1 
Air 
inlet
pipe
2 
Air 
control 
valve
3
Diaphragm 
spring
4
Diaphragm
5 
Vacuum 
hoses
6 
Air 
bleed 
valve
fully
open
7 
H 
t 
air
pipe
8
Temperature 
sensor
a5
mbly
Under 
hood 
air
I 
I
Fig 
EF 
4
Underhood
air
delivery 
mode
during 
hot
engine 
operation
The 
air 
control
valve 
acts 
in
the 
manner 
described
above 
the
temperature 
of 
suction 
air
around 
the 
sensor 
is 
always 
kept 
about 
460C
I150F 
See
Figure 
EF 
5
r 
9
t 
t
T 
I
I
I
fY 
ID
I
J 
To 
manifold
E 
C009
I 
Air 
inlet
pipe
2 
Air 
control 
valve
3
Diaphragm 
spring
4
Diaphragm
5
Vacuum 
hoses
6 
Air
bleed 
valve
partially
open
7 
Hot 
air
pipe
8
Temperature 
sensor
assembly
Under 
hood 
air
J
Hot 
air
Fig 
EF 
5
Regulating 
air
delivery 
mode
EF 
3 

ENGINE
When 
the
engine 
is
operating 
under
heavy 
load 
the
air 
control 
valve
fully 
opens 
the 
underhood 
air
inlet 
to
obtain 
full
power 
regardless 
of 
the
temperature 
around
sensor
TEMPERATURE 
SENSOR
Removal 
and
installation
Removal
Hatten 
the
tabs 
of
clip 
with
pliers
2 
Pull 
out 
hoses
Note 
Note 
the
respective 
positions 
of 
the 
hoses 
from
which
they 
were 
removed
3
Pry 
the
tab 
of
clip 
with 
a 
screwdriver
4 
Take
off 
the 
sensor 
and
clip
I
@
f 
6
7
CID
f
j 
EC019
1
Pipe
2 
Catch
3 
Fixed 
with 
adhesive
4 
Hose
5 
Tab
6
Clip
7
Gasket 
rubber
Fig 
EF 
6
Removing 
sensor
Installation
I 
Install 
the
sensor 
and
gasket 
assembly 
in 
the
proper
positions
EC020
Fig 
EF 
7
Installing 
sensor 
This 
control
of 
carburetor 
air
temperatures 
allows
leaner 
carburetor
calibration 
with
accompanying 
reduced
emissions 
than
conventional 
controls 
and
also 
eliminates
carburetor
icing
2 
Insert
clip 
Be
sure 
to 
hold 
the
sensor 
at 
the
portion
A 
in
Figure 
EF 
7 
to 
avoid
damage
Press 
fit 
the
clips 
into 
the
pipe 
while
straightening 
the
tabs
Note 
Use
care 
not 
to
damage 
the 
sensor
EC021
Fig 
EF 
B
InseTting 
clip
3 
COIUlect 
the 
hoses 
to 
their
proper 
positions
EC022
Fig 
EF 
9
Connecting 
hoses
EF 
4 

CHASSIS
ENGINE 
REMOVAL 
AND 
INSTALLATION
CONTENTS
PR 
ECAUTIONS
REMOVAL 
ERA
ERA
PRECAUTIONS
Be 
sure 
to 
use 
fender 
cover
so 
that 
the
body 
is
not
damaged
2 
When
lifting 
the
engine 
or 
when
jacking 
up 
the
engine 
pay 
attention 
for
safety 
and
carry 
out
operation
correctly 
so 
that 
the
parts 
are 
not
damaged
REMOVAL
I
Removing 
hood
Open 
the 
hood
remove 
four 
installation 
bolts 
and
remove 
the 
hood
2 
Disconnect
the
battery 
cable 
from 
the 
terminal
3
Removing 
radiator
Drain 
water
from 
the
radiator 
disconnect 
two 
radiator
hoses 
remove
four 
radiator 
installation 
bolts 
and 
remove
the 
radiator
Fig 
ER 
8 
Removin 
radiator
4
Removing 
cables 
and 
hoses
Disconnect 
the
following 
cables 
hoses 
and 
wires
High 
voltage 
cable 
between
ignition 
coil 
and
distribu 
INSTAllATION 
ER 
6
tor
Cable 
to 
the 
thermal 
transmitter
Cable 
to 
the 
oil
pressure 
switch
Cable 
to 
the
primary 
side
of 
the 
distributor
Cable 
to 
the
starting 
motor
Fuel 
hose
Cable 
to 
the 
alternator
Heater 
hose 
for 
model 
with 
heater
only
Wires
for 
accelerator 
and 
choke 
The
operation 
will 
be
carried 
out
more
easily 
by 
removing 
the 
air 
cleaner
Fig 
ER 
9
Right 
side
of 
engine 
compartment
Fig 
ER 
10
Left 
side
of 
engine 
compartment
ERA