
AUTOMATIC 
TRANSMISSION
D
range 
Low
gear
To
queCon 
t 
Front
Clutch 
LOW
R
B
B 
k
B
I
12 
I
3
L
12
U 
J
I
IL
CID 
Vecu 
7 
t 
l
if 
Valva
V 
lv
TIC 
Oil
Pr
r
0
i 
Or 
in
lV 
I
F 
Ofll
Lubf 
lut
Orific
Check
V 
lve
O 
inV
Th
onl
O 
ain
V 
t
ll 
Dow 
thih
Solenoid
ID 
Pt
Modifi 
Valv
24
IS
@2nd 
J 
dShift
V 
I 
ll
12
3 
ht 
2nd 
Ih 
v 
tv
S
j 
P
Rev 
I
IO 
V 
lv8
Menuel
V 
lv
PRND21
NOle 
Marked 
O 
ln
I
i 
pres 
00 
0f
pressu
c
tI
I 
GO 
8 
no
pre 
aI 
SKondary
Gov 
no 
V
To
q 
econ
te 
pr 
s
Th 
oUI
pt 
Lmli
I
P
Irfw
a 
ernor 
V
Fig 
A 
T 
32 
Oil
pressure 
circuit
diagram 
DJ
range 
Low
gear
AT 
21 

AUTOMATIC 
TRANSMISSION
REMOVAL 
AND 
INSTAllATION
TRANSMISSION 
ASSEMBLY
Removal
Installation
TRANSMISSION
ASSEMBLY
When
dismounting 
the 
automatic
transmission 
from 
a
vehicle
pay 
at
tention 
to 
the
following
points
1
Before
dismounting 
the
trans
mission
rigidly
inspect 
it
by 
aid
of 
the
Troubleshooting 
Chart 
and 
dis
mount 
it
only 
when
considered 
to 
be
necessary
2 
Dismount
the 
transmission
with
utmost 
care 
and
when
mounting
observe
the
tightening
torque 
indi
cated 
on 
another 
table 
not
to 
exert
excessive 
force
Removal
In
dismounting 
automatic 
transmis
sion 
from
vehicle
proceed 
as 
follows
i
Disconnect
battery 
ground 
cable
from 
terminal
2 
Jack
up 
car 
and
support 
its
weight 
on
safety 
stands
Recommend 
a
hydraulic 
hoist 
or
open 
pit 
be
utilized
if 
available
Make
sure 
that
safety 
is 
insured
3 
Remove
propeller 
shaft
Note
Plug 
up 
the
opening 
in 
the 
rear
extension 
to
prevent 
oil
from
flowing 
out
4
Disconnect 
front
exhaust 
tube
5
Disconnect
selector
range 
lever
from 
manual 
shaft
6
Disconnect 
wire 
connections
at
inhibitor 
switch 
CONTENTS
AT
33
AT
33
AT
33 
TRANSMISSION
CONTROL 
LINKAGE
Removal 
and 
installation
Adjustment 
AT
35
AT
36
AT
36
7
Disconnect 
vacuum 
tube 
from
vacuum
diaphragm 
and
wire 
connec
tions 
at
downshift 
solenoid
8
Disconnect
speedometer 
cable
from 
rear
extension
9 
Disconnect 
oil
charging
pipe
10
Support 
engine 
by 
locating 
a
jack 
under
oil
pan 
with 
a 
wooden
block 
used
between 
oil
pan 
and
jack
Support 
transmission
by 
means 
of 
3
transmission
jack
11 
Detach
converter
housing 
dust
cover 
Remove
bolts
securing 
torque
converter 
to
drive
plate 
See
Figure
AT
47
AT265
Fig 
AT 
47 
Removing 
torque 
converter
attaching 
bolt
Note 
Before
removing 
torque 
con
verter 
scribe 
match 
marks 
on
two
parts 
so 
that
they 
may 
be
replaced 
in 
their
original 
posi
tions 
at 
assembly
12 
Disconnect
engine 
moun 
t
and
hand 
lever 
bracket
by
removing 
two 
2
rear
engine 
mount
securing 
bolts 
and
two
2 
crossmember
mounting 
bolts
13 
Remove
starter 
motor
14 
Remove 
bolts
securing 
transmis
sion 
to
engine 
After
removing 
these
AT 
33 
bolts
support 
engine 
and 
transmission
with
jack 
and 
lower 
the
jack 
gradually
until
transmission 
can
be 
removed 
and
take
out 
transmission
under 
the
car
Note
Plug
up 
the
opening 
such 
as 
oil
charging
pipe 
rear 
extension
etc
Installation
Installation 
of 
automatic 
transmis
sion 
on
vehicle 
is
reverse 
order 
of
removal
However
observe 
the 
follow
ing 
installation 
notes
Drive
plate 
mnout
Turn
crankshaft 
one 
full
turn 
and
measure 
drive
plate 
mnou 
t 
with
indi
cating
finger 
of 
a 
dial
gauge 
rested
against 
plate 
See
Figure 
AT48
Replace 
drive
plate 
if
in
excess 
of
0 
5 
mm
0 
020 
in
Maximum 
allowable 
mnout
0
3
mm 
0 
012 
in
A
T266
Fig 
A 
T 
48
Measuring 
drive
plate
runout
2 
Installation 
of
torque 
converter
Line
up 
notch 
in
torque 
converter
with 
that 
in 
oil
pump 
Be
extremely
careful 
not 
to
cause 
undue 
stresses 
in
parts 
in
installing 
torque 
converter
See
Figure 
A
T 
49 

AUTOMATIC
TRANSMISSIO 
N
i
MAJOR 
REPAIR 
OPERATION
SERVICE 
NOTICE 
FOR 
DISASSEMBLY
AND 
ASSEMBLY
TORQUE 
CONVERTER
Inspection
TRANSMISSION
Disassembly
Inspection
Assembly
SERVICE 
NOTICE 
FOR
DISASSEMBLY 
AND
ASSEMBLY
I 
It 
is
desirable 
that 
the
repair
operations 
are 
carried 
out 
in 
the
dust
proof 
room
2 
Due 
to 
the 
differences 
of 
the
engine 
capacities 
the
specifications 
of
component 
parts 
for 
each
model
s
transmission
may 
be
different 
How
ever
they 
do 
have 
common
adJust
ments 
and
repair 
as 
well
as
cleaning
and
inspection 
procedures 
ou
tlined
hereinafter
3
During 
the
repair 
operations
refer 
to 
the 
Service 
Data 
and
Specifi
cations 
section 
for 
the 
correct
parts
for 
the
applicable 
model
transmission
4 
Before
removing 
any 
of 
subas
semblies
thoroughly 
clean 
the
outside
of 
the 
transmission 
to
preven 
t 
dirt
from
entering 
the 
mechanical
parts
5 
Do 
not 
use 
a 
waste
rag 
Use
a
nylon 
waste
or
paper 
waste
6 
After
disassembling 
wash 
all 
dis
assembled
parts 
clean 
and 
examine
them
to 
see 
if 
there 
are
any 
worn
damaged 
or 
defective
parts 
and 
how
they 
are 
affected 
Refer
to 
Service
Data
for 
the 
extent 
of
damage 
that
justifies 
replacement
7
Packings 
seals 
and 
similar
parts
once 
disassembled 
should 
be
replaced
with 
new 
ones 
as 
a 
rule
TORQUE 
CONVERTER 
CONTENTS
AT 
37
AT 
37
AT 
37
AT 
37
AT 
37
AT 
39
AT 
39 
COMPONENT 
PARTS
F 
rant 
clutch
Rear 
clutch
Low 
reverse 
brake
Servo
piston
Governor
Oil
pump
Planetary 
carrier
Control
valve
The
torque 
converter 
is 
a 
welded
construction 
and 
can 
not 
be 
disas
sembled
Inspection
I 
Check
torque 
converter 
for
any
sign 
of
damage
bending 
oil 
leak 
or
deformation 
If
necessary 
replace
2 
Remove 
rust
from
pilots 
and
bosses
completely
If
torque 
converter 
oil 
is
fouled 
or
contaminated 
due 
to 
burnt 
clutch
flush 
the
torque 
converter 
as 
follows
I
Drain 
oil 
in
torque 
converter
2 
Pour 
none 
Iead
gasoline 
or
kero
sene 
into
torque 
converter
approxi
mately 
0 
5
liter 
I 
1
8 
V 
S
p 
7 
8
Imper 
p
3 
Blow 
air
into
torque 
converter
and 
flush 
and 
drain 
out
gasoline
4
Fill
torque 
converter 
oil 
into
torque 
converter
approximately 
0 
5
liter 
I 
i 
8 
I
pt 
7 
8
lmper 
pt
5
Again 
blow 
air 
into
torque 
con
verter 
and 
drain
torque 
converter 
oil
TRANSMISSION
Disassembly
I 
Drain
oil 
from 
the 
end
of 
rear
extension 
Mount 
transmission 
on
Transmission 
Case 
Stand 
ST07860000
or 
ST07870000 
Remove
oil
pan 
See
Figure 
AT 
52
AT
37
T 
AT 
41
AT 
41
AT
42
AT 
43
AT 
43
AT
44
AT 
44
AT
45
AT 
45
2 
Remove 
bolts
securing 
converter
housing 
to 
transmission
case 
Remove
torque 
converter
3 
Remove
speedometer 
pinion
sleeve 
boll
Withdraw
pinion
4
Turn 
off
by 
hand 
downshift 
sole
noid 
and 
vacuum
diaphragm 
Do 
not
leave
diaphragm 
rod 
at
this
stage 
of
disassembly 
Rod 
is
assembled 
in
top
of
vacuum 
diaphragm 
See
Figure
AT 
53
ST07860000
AT118
Fig 
AT 
52
Remouing 
oil
pan
Show 
2 
liter 
engine 
model
Fig 
A 
T
53 
Downshift 
solenoid 
and
uacuum 
diaphragm 

I
J
It
r
I
x
f
Fig 
AT 
54
Remouing 
valve
body
tt
l
v
AT121
Fig 
A 
T 
55
Loosening 
band 
en 
a
Fig 
AT 
56
Removing 
oil
pump
AT123
Fig 
A 
T 
5 
7
Removing 
band 
strut
Fig 
A
T 
SS
Removing 
connecting 
shell 
CHASSIS
5 
Remove
bolts 
which 
hold 
valve
body 
to 
transmission 
case 
See
Figure
AT 
54
6 
Loosen 
lock 
nut
2 
on
piston
stem
CI 
as
shown 
in
Figure 
AT 
55
Then
tighten 
piston 
stem 
in 
order 
to
prevent 
to 
fall 
front
clutch 
drum 
down
when 
oil
pump 
is 
withdrawn
7
Pull 
out
input 
shaft
8 
Withdraw 
oil
pump 
using 
Sliding
Hammer
S125850000 
Exercise 
care
not 
to 
allow 
front 
clutch 
to 
come 
out
of
position 
and
drop 
onto 
floor 
See
Figure 
AT
56
9
Remove 
band
strut 
This 
can 
be
done
by
loosening 
piston 
stem 
further
See
Figure 
AT 
57
10 
Remove 
brake 
band 
front
clutch 
and 
rear
clutch 
as 
an
assembled
unit
11
Remove
connecting 
shelt 
rear
clutch
hub 
and
front
planetary 
carrier
as
a 
unit 
See
Figure 
AT 
58
12
With 
the
aid 
of
Snap 
Ring 
Plier
HT69860000
pry
snap 
ring 
off
output
shaft
See
Figure 
AT 
59
13
Remove
connecting 
drum 
and
inner
gear 
of 
rear
planetary 
carrier
as
an
assembly 
See
Figure 
AT 
60
14
Remove
snap
rings 
and
then
remove 
rear
planetary 
carrier 
internal
gear 
connecting 
drum
one
way 
clutch
outer
race 
and 
one
way 
clutch 
in
this
written
order
15 
Remove
rear 
extension
loosen
ing 
securing 
bolts
See
Figure 
A 
T 
6I
16 
Pull 
out
output 
shaft 
remove 
oil
distriburor
2 
together 
with
governor
valve
D 
See
Figure 
AT
62
17
Pry 
off
snap 
ring 
using 
a
pair 
of
pliers 
Remove
retaining
plate 
drive
plate 
driven
plate 
and 
dish
plate 
in
this 
written 
order 
See
Figure 
AT
63
AT 
38 
Fig 
AT 
61
Removing 
rear
extension
I 
AT128
Fig 
A 
T 
62
Removing 
governor 
and
oil 
distributor
AT129
Fig 
A
T 
63
Removing 
drive 
and
driven 
plates 

18
Reaching 
through 
back 
side 
of
transmission
case 
remove 
hex 
head
slotted 
bolts 
as 
shown
in
Figure
AT 
64 
To
do 
this 
use 
Hex
head 
Ex
tension
ST25570000 
One
way 
clutch
inner 
race 
thrust
washer
piston 
return
spring 
and 
thrust
spring 
ring 
can 
now
be
removed
19 
Blowout
low 
and 
reverse 
brake
piston 
by 
directing 
a
jet 
of 
air 
into
hole 
in
cylinder 
See
Figure 
A 
T
65
20 
Remove 
band
servo
loosening
attaching 
bolts
Note 
If
difficulty 
is 
encountered 
in
removIng 
retainer
direct 
a
jet
of 
air
toward 
release 
side 
as
shown 
in
Figure 
AT 
66
ST25570000
Fig 
A 
T
64
Removing 
hex 
head 
lotted
bolt
Fig 
A 
T 
65
Removing 
pi 
ton
r
AT132
Fig 
A
T
66
Removing 
band 
seroo 
AUTOMATIC 
TRANSMISSION
21
Pry 
snap 
rings 
CD 
from 
both
ends 
of
parking 
brake 
lever
@ 
and
remove 
the
lever 
Loosen 
off 
manual
shaft 
lock
nut
CID 
and 
remove 
manual
plate 
@ 
and
parking 
rod
@ 
See
Figure 
AT 
67
Qd
i
f
W 
II
4
i
n 
n
r 
1
K 
j
e 
0
H 
o
i
j 
j
I 
j
l
m 
r 
JlII
2
U 
r
K 
F
J
r
0
f 
1
r
AT133
Fig 
A 
T 
67
Removing 
manual
plate
22 
Remove
inhibitor 
switch 
and
manual 
shaft
loosening 
two
securing
bolts
Inspection
Torque 
converter
housing
transmission 
case 
and 
rear
extension
1 
Check 
for
damage 
or
cracking 
if
necessary 
replace
2 
Check 
for 
dent 
or 
score 
mark 
on
their
mating 
surfaces
Repair 
as
neees
sary
3
Check 
for 
score 
mark 
or
sign 
of
burning 
on 
extension
bushing 
if
neces
sary
replace
Gaskets 
and 
O
ring
1
Always 
use 
new
gaskets 
when 
the
units 
are
to 
be
disassembled
2
Check 
O
rings 
for 
burrs 
or
cracking 
If
necessary 
replace 
with
new
rings
Oil 
distributor
I
Check 
for
sign 
of 
wear 
on
seal
ring 
and
ring 
groove 
replacing 
with
new
ones 
if
found 
worn
too
badly
beyond 
use
2 
Test 
if
clearance 
between 
seal
ring
and
ring 
groove 
is
correct 
If 
out 
of
specifications
replace 
whichever 
worn
excessively 
beyond 
limits 
Correct
clearance 
is 
from 
0 
04 
to 
0
16
mm
0 
0016 
to 
0 
0063 
in 
See
Figure
AT
68
AT 
39 
Clearance
Seal
ring
F 
1 
I
i 
h
AT134
Fig 
A 
T
68
Measuring 
seal
ring 
to
ring 
groove 
clearance
Assembly
Assembly 
is 
reverse 
order 
of 
dis
assembly 
However 
observe 
the
following 
assembly 
notes
1 
After
installing
piston 
of 
low 
and
reverse 
brake 
assemble 
thrust
spring
ring 
return
spring 
thrust 
washer
and
one
way 
clutch 
inner
race
Torque
hex 
head
slotted 
bolt
to 
1 
3
to 
1 
8
kg 
m 
94 
to 
13 
ft 
Ib
using 
Hex 
head
Extension
ST25570000
Torque
Wrench
GG930 
1
0000 
and 
Socket 
Ex
tension 
ST25512001 
See
Figure
AT 
69 
i
ST25570000
ST255 
1
2001
GG93010000 
0
rr
l
f
r
Fig 
A 
T 
69
Installing 
one
way 
clutch
inner 
race
2 
After
low 
and
reverse 
brake 
has
been 
assemble
measure 
the 
clearance
between
snap
r 
ng 
cD 
and
retaininig
plate 
@ 
Select
proper 
thickness 
of
retaining 
plate 
that
will
gi 
ve 
correct
ring 
to
plate 
clearance
See
Figure
AT 
70 

Low 
and
reverse 
brake
clearance 
0 
8 
to 
1
05 
mm
0 
031 
to
0 
041 
in
Fig 
AT
70
Measuring 
ring 
to
plate
clearanc
Available
retaining 
plate
No
Thickness 
mm 
in
I
15 
8 
0
622
2 
16 
0
0 
630
3 
16 
2 
0
638
4 
16
4 
0 
646
5 
16 
6 
0
654
6 
16 
8
0
661
As
to
inspection
procedure 
for 
low
and 
reverse 
brake 
see
page 
AT 
43
3
Install 
one
way 
clutch
so 
that 
the
arrow
mark 
is
toward 
front
of
vehicle 
It
should 
be
free 
to
rotate
only 
in
clockwise 
direction 
See
Figure
AT71
AT131
Fig 
AT 
71 
One
way 
clutch
4
After
installing 
rear
extension
torque 
attaching 
bolts 
to 
2
0 
to 
2 
5
kg 
m 
14 
to
18 
ft 
lb 
Place 
manual
lever 
in 
P
range 
and 
check 
to
be 
sure
that
rear
output 
shaft 
is
securely
blocked
5
Tighten 
servo 
retainer
temporari
Iy 
at
this
stage 
of
assembly 
CHASSIS
6 
Place 
rear
clutch
assembly 
with
needle
bearing 
on 
front
assembly
7
Install 
rear
clutch 
hub 
and
front
planetary 
carrier 
in 
the 
manner 
as
shown 
in
Figure 
AT 
72
AT142
Fig 
AT
72
Installing 
planetary 
carrier
8
Assemble
connecting 
shell
and
other
parts
up 
to 
front 
clutch 
in
reve 
e 
order 
of
disassembly
ATl43
Fig 
AT 
73 
In
talling 
connecting 
hell
9
Adjust 
total 
end
play 
and 
front
end
playas 
follows
L
@ 
8
S
I 
fT
15
l
r
1 
Front 
clutch
thrust
washer
2 
Oil
pump
3 
Front 
clutch
4
Rear 
du 
tch 
S 
Transmission 
case
6 
Oil
pump
gasket
7
Oil
pump 
cover
bearing 
race
Fig 
AT 
74
Endplay
AT
40 
I 
Measure 
the 
distance 
A
and
e
by 
vernier
calipers 
as 
shown 
in
Figure 
AT 
75
fl 
l
I 
Transmission 
case
1l
Lf 
ar 
n 
h
AT139
Fig 
AT 
75
Measuring 
the 
diltance
A 
and
C
2 
Measure 
the 
distance
B
and
D
of 
oil
pump 
COVer 
as 
shown 
in
Figure 
AT 
76
B
AT140
Fig 
AT 
76
MeaJIuring 
the 
diltanc
B 
and 
D
Adjustment 
of 
total
end
play
Select 
oil
pump 
cover
bearing 
race
by
calculating 
the
following 
formula
TT 
A 
B 
W
where
TT 
Required 
thickness 
of 
oil
pump
cover 
bearing 
race 
mm 
in
A
Measured 
distance 
A
mm 
in
B 
Measured 
distance 
B 
mm 
in
W
Thickness 
of
bearing 
race 
tem
porarily 
inserted 
mm
in
Available 
oil
pump 
cover
bearing 
race
No 
Thickness
mm 
in
I 
1 
2
0 
04 
7
2 
I
4 
0 
055
3 
1
6 
0 
063
4 
1
8 
0 
071
5
2 
0 
0 
079
6 
2 
2
0 
087
Specified 
total 
end
play
0
25 
to
0
50 
mm
0 
009 
to 
0
020 
in 

Adjustment 
of 
front 
end
play
Select 
front 
clutch 
thrust 
washer
by
calculating 
the
following 
formula
TF 
C 
D 
0
2 
mm
where
T
F 
Required 
thickness 
of 
front
clutch 
thrust
washer 
mm
in
C 
Measured 
distance 
C 
mm 
in
D 
Measured 
distance 
D
mm 
in
Available 
front 
clutch 
thrust 
washer
No 
Thickness
mm 
in
I 
J
5 
0 
059
2 
1
7 
0 
067
3 
1 
9
0 
075
4 
2 
1
0 
083
5 
2
3
0 
091
6 
2 
5 
0 
098
7 
2 
7 
0
106
Specified 
front 
end
play
0
5
to 
0 
8 
mm
0 
020 
to 
0 
031 
in
Notes 
a 
Correct
thickness 
of
bearing
race 
and 
thrust 
washer 
is 
al
ways 
the 
one 
which 
is 
nearest
the 
calculated
one
b 
Installed 
thickness 
of
oil
pump 
gasket 
is
0 
4 
mm 
0 
016
in
10
Check 
to 
be
sure 
that
brake
servo
piston 
moves
freely 
For 
detailed
procedure 
refer 
to
covering
topic 
on
page 
AT
43
Use
care 
to
prevent 
piston
from
coming 
out 
of
place
during 
test
ing 
since
servo 
retainer
is 
not
tightened
at 
this
point 
of
assembly
II
Make 
sure 
that 
brake 
band
strut
is
correctly 
installed
Torque 
piston
stem 
to 
1 
2
to 
1 
5
kg 
m 
8 
7
to 
II
ft 
lb 
Back 
off 
two 
full
turns 
and
secure
with 
lock 
nut 
Lock 
nut
tight
ening
torque 
is 
1 
5
to 
4
0
kg 
m
I 
I 
to
29 
ft
Ib 
AUTOMATIC 
TRANSMISSION
I 
2
After 
inhibitor 
switch 
is 
in
stalled 
check 
to 
be 
sure 
that 
it
op
erates
properly 
in 
each
range 
For
detailed
procedure 
refer 
to
covering
topic 
on
page 
AT 
51
13
Check 
the
length 
L 
between
case 
end
to 
rod 
end
of 
vacuum
throttle
valve
fully 
pushed 
in
Then 
select
adequate 
diaphragm 
rod
corresponding
measured
length 
See
Figure 
AT 
77 
m 
rj
I
L
1
AT145
i
Fig 
AT 
77
Measuring 
the 
distance
L
Available
diaphragm 
rod
Distance 
measured
L 
mm
in
Under 
25
55
1 
006
25 
65
to 
26 
05 
1
010 
to 
1
026
26 
15 
to 
26
55 
1
030 
to 
1
045
26 
65 
to 
27 
05 
1
049 
to 
1 
065
Over 
27 
15 
1
069
COMPONENT 
PARTS
The
transmission 
consists 
of
many
small
parts 
that 
are
quite 
alike 
in
construction
yet 
machined 
to
very
close 
tolerances 
When
disassembling
parts 
be 
sure 
to
place 
them 
in
order 
in
a
part 
rack 
so
they 
can 
be 
restored 
in
the 
unit 
in 
their
proper 
positions 
It 
is
also
very 
important 
to
perform 
func
tional 
test 
whenever 
it 
is
designated
Front
clutch
Disassembly
Front
clutch
drum
Piston
1
AT146
1 
Snap 
ring 
S 
Dished
plate
2 
Retaining 
plate 
6
Snap 
ring
3 
Drive 
plate 
7
Spring 
retainer
4
Driven
plate 
8 
Coil
spring
Fig 
AT 
78 
S 
ctional 
v 
w
of
front 
clutch
AT
41 
Diaphragm 
rod
length 
mm 
in
29 
0
1
142
29 
5 
1
161
30 
0 
1
181
30 
5 
1 
2 
1I
31 
0 
1 
220
I
Pry 
off
snap
ring 
D 
with 
a
suitable 
screwdriver 
or 
a
pair 
of
pliers
Remove 
a
retaining 
plate 
@ 
drive
plate 
@ 
driven
plate 
@and 
dish
plate
@ 
in 
the 
order
listed 
as 
shown 
in
Figure 
AT 
78
2
Compress 
clutch
springs 
using
Clutch
Spring 
Compressor
ST25420000 
or 
ST2542001 
Re
move
snap 
ring 
@ 
from
spring 
re
tainer
using 
Snap 
Ring 
Remover
ST25320001 
See
Figure 
AT 
79
Note
When 
Clutch
Spring 
Compres
sor 
STIS420000 
is
to 
be 
used
cut 
the 
toe
tips 
of
threeloigs 
by
a
grinding 
wheel 
See
Figure
AT
80
AT 
1
Fig 
AT 
79 
RemoL
ing 
snap 
ring 

3
Blowout
piston 
by 
directing 
a
jet
of 
air 
into
hole 
in
clutch 
drum 
See
Figure 
AT 
S 
7
AT155
Fig 
AT 
87
Blowing 
out
piston
Inspection
Refer 
to
covering 
topic 
under
Front 
Clutch
Assembly
Assembly 
is
reverse 
order 
of 
disas
sembly 
Dip 
all
parts 
in
clean 
auto
malic 
transmission
fluid 
before
as
sembling 
Note 
that 
the 
number 
of
drive 
and 
driven
plates 
varies 
with
types 
of 
vehicles 
For
details 
refer 
to
Service 
Data
Specifications
I 
After 
rear
clutch 
is
assembled
check
to 
be
sure 
that
clearance 
be
tween
snap 
ring 
CD 
and
retaining 
plate
CV 
is 
held 
within
prescribed 
tolerances
See
Figure 
A
T 
S8
Specified 
clearance
1 
0
to 
1 
5
mm
0 
039
to 
0
059 
in
AT1S6
Fig 
A 
T 
88
Measuring 
ring 
to
plate
clearance
2
Testing 
rear 
clutch
Install 
rear 
clutch 
on
oil
pump
cover
Blow 
air 
under
pressure 
into 
oil
hole 
to 
listen 
for
definite 
clutch
opera
tion
as 
shown 
in
Figure 
AT 
S9 
AUTOMATIC 
TRANSMISSION
AT157
Fig 
AT 
89
Testing 
rear 
clutch
Low 
reverse 
brake
Disassembly
I
Follow
steps 
as
per 
instructed 
on
page 
AT
38
2
Blowout
piston 
by
directing 
a
jet
of 
air 
into 
oil
hole 
in 
clutch
piston
Inspection
I
Check 
drive
plate 
facing 
for 
wear
or
damage 
if
necessary 
replace 
Refer
to 
Service 
Data
Specifications 
for
limits
2 
Test 
if
piston 
return
spring 
is
not
weakened
Discard 
if
weakened 
too
badly 
beyond 
use
3
Replace 
any 
defective
parts 
with
new
ones
Assembly
1 
After 
low
reverse
piston 
is
installed 
assemble 
thrust
spring 
ring
return
spring 
thrust
washer 
and 
one
way 
clutch 
inner 
race
With 
the
aid 
of
Hex
head 
Extension 
ST25570000
tighten 
hex 
head 
slotted 
bolt 
1
3 
to
1 
8
kg 
m 
9 
4
to 
13 
ft
Ib
2
Enter 
dished
plate 
driven
plate
drive
plate 
and
retaining 
plate 
into
transmission
case 
in
this 
written 
order
Install
snap 
ring 
to 
secure
the 
instal
lation
Note 
The 
number 
of 
drive 
and 
driven
plates 
varies 
with
types 
of 
vehi
cles 
For
detailed 
information
refer 
to 
Service 
Data
Specifi
cations
AT
43 
3
Without
disturbing 
the 
above
setting 
check 
to 
be
sure 
that 
clearance
between
snap 
ring 
and
retaining 
plate
is
held 
within
specified 
limits 
If
nec
essary 
try 
with
other
plates 
having
different 
thickness 
until 
correct
clear
ance 
is
obtained
Specified 
clearance
O
SO 
to 
1
05 
mm
0 
031
to 
0 
041 
in
4 
Blow 
under
pressure 
air 
into
oil
hole 
in 
low 
reverse
brake 
to
listen
for 
definite 
brake
operation 
as 
shown
in
Figure 
AT 
90
0j
L 
J
1
1
I 
1
I 
Y
1 
If
lY 
v
A
we 
1
a 
II 
I
7 
r
AT158
Fig 
AT 
90
Testing 
low 
reverse
brake
Servo
piston
Disassembly
1 
Blowout
piston 
by 
directing 
a
jet
of 
air 
into
hole 
in
release 
side
of
piston
2 
Remove
servo
piston 
return
spring
Inspection
Check
piston 
for 
wear
damage 
or
any 
other 
defects 
which
might 
inter
fere 
with
proper 
brake
operation
AT159
Fig 
A 
T 
91 
Removing 
piston