Page 194 of 513
J 
J
CD
11 
BODY
I 
K
L 
L 
N 
N
@ 
r
T 
I
c
cb 
I
cp
M 
M
J
Ii 
0 
0
SEALING 
ON
CIRCUMFERENCE
OF 
REAR
FLOOR
@ 
Ii
DETAILS 
OF 
Q
PORTION 
DETAILS 
OF 
R
PORTION
1 
Rear 
floor
2 
Rear 
fender
3
Luggage 
compartment 
floor
rear 
side
4 
Front
pillar
5 
Front 
fender
6 
Ou 
tee 
door
7 
Fue 
filler
cover
8 
Shock 
absorber
mount 
bracket 
9
Seat 
back
support
10 
Inner 
lock
pillar
11 
Lock
pillar
12
Roof
13 
Rear 
waist
14
Luggage 
compartment 
lid
15 
Rear
panel
16 
Outer 
wheel 
house
Fig 
BF 
6 
Cross 
sectional 
view 
II
BF 
4 
     
        
        Page 195 of 513
COUPE 
BODY
T
@
T
v 
v
vv
l
2
DOOR 
1
5
Vv 
t
t
tJ
DETAILS 
OF 
8
PORTION
1
r 
I
A
A
J
C
C
j
@
cr
U
D 
D
@
DETAILS
OF 
E
PORTION 
1
Roof
2 
Inner
side 
body
3 
Rear 
fender
4 
Outer 
door
5
Front
pillar 
6 
Front
fender
7 
loner 
wheel
house
8 
Rear
floor
9 
I 
Rner 
lock
pilla 
c
to 
Lock
pillar
Fig 
BF
7 
Cross
sectional 
view 
III
SF
5 
     
        
        Page 209 of 513

BODY
I
1
I
Ik
I 
ro
I
W 
a
21
zrl
l 
11
J
1
3781 
I
1
Ii 
100
tJ94t
I 
100 
3 
94
0 
0551
A
I 
10013 
94
1 
510 
0984 
100
13 
94
I 
J
10 
1378 
2010 
787
L 
I
l
0 
433
O 
I
l
JS
348 
13 
7 
5 
1 
77
Fig 
BF 
33
Template 
for 
door 
mirror 
installation
for 
left 
hand 
drive 
vehicle
INSTALLING
OSITION
SECTION 
A 
A 
When
installing 
round
shape 
movable 
outside 
fender
rnirror
tighten 
the 
nut 
to
tightening 
torque
range 
from
0
4
to 
0 
5
kg 
m 
2
9 
to 
3
6 
ft 
lb
so 
that
fender 
rnirror
rnovernent
starting
torque 
is 
in
range 
from 
20 
to 
75
kg 
rn
I74 
to 
65 
1
in 
lb 
When 
the
nut 
is
tightened 
to
tightening 
torque 
of 
1
5
kg 
m 
10 
8 
ft 
lb
higher 
the
fender 
mirror
stud 
bolt
may 
be
broken
Tl4
11 
I 
Mirror
stay
2 
I 
Mirror 
base
31 
Cap
Fig 
BF 
34
Round
shape 
movable 
outside
fender 
mirror
installing 
unit
TRUNK
LID 
AND 
REAR
BUMPER
CONTENTS
SEDAN 
AND
COUPE
TRUNK
LID 
LOCK
Removal
Adjustment
TRUNK 
LID
TORSION 
BAR
VAN
BACK 
DOOR 
LOCK 
BF 
20
BF 
20
BF
20
BF 
21 
Removal
Adjustment
BACK
DOOR 
TORSION 
BAR
Installation
REAR 
BUMPER
Removal 
BF 
21
BF 
22
BF 
24
BF 
24
BF 
24
BF 
24
BF
21
BF 
19 
     
        
        Page 211 of 513
BODY
TRUNK 
LID 
TORSION 
BAR
The
procedures 
of
installing 
torsion 
bar
are 
indicated 
as 
follows
ill 
ID
f 
Jw
V
@
@
Fig 
BF 
36
Installing 
torsion 
bar 
1
Closed
position
2 
Rotation 
center 
of
trunk 
lid
hinge
3 
Trunk 
lid
hinge
4 
Trunk 
lid 
torsion
bar
5 
Rear 
waist
connector
Note 
When
installing 
the
to 
ion 
bar 
use
to 
ion 
bar 
wrench 
special 
tool 
ST087100001
VAN
t
9 
@
i
Fig 
BF 
37 
Back 
door 
and
hinge 
constructions
BACK 
DOOR 
LOCK 
1
Back 
door
hinge 
torsion
bar
2 
Back
door
hinge
3 
Back 
door
4
Back 
door 
lock 
rod
5 
Lock
6 
Striker
7 
Striker 
shim
8 
Back 
door 
side
dovetail
9
Side 
dovetail 
shim
10
Back 
door
bumper
11
Back 
door
bumper 
plate
Removal 
2 
Remove
the 
lock
cylinder 
securing 
leaf
clip 
so 
as 
to
free 
the 
lock
cylinder 
and 
remove 
the
back 
door 
lock
rod
from 
the 
lock
cylinder
I
Remove 
the 
back 
door 
trim 
and
sealing 
screen
BF 
21 
     
        
        Page 212 of 513

I 
1
I 
Back
door 
lock 
rod
I 
2
I 
Lock
cylinder
Fig 
BF 
38
Removing 
back 
door 
lock
rod
3
Remove 
the
lock
cylinder
4
Loosen 
the
installation 
bolts
body 
side 
and
remove
the
lock 
and
striker
A
Back 
door
hinge
Nylon
A
ubber
Back
door 
side 
dovetail
Steel 
sheets 
Back
door
A
portion 
BODY
Adjustment
1 
Striker
and 
lock
The 
striker 
and 
lock
engagement 
is
adjusted 
at 
the
striker 
side
for 
toward
horizontal 
and
vertical 
directions
The
lock 
side
is 
sel
stationariIy
When
adjusting 
engagement 
toward 
vertical
direction
striker 
shim 
1 
6
mm 
0 
0630 
in
thick 
is
used 
Under
the
standard
condition 
one 
striker
shim 
is 
used
Adjusting
stroke
toward
the 
horizontal 
direction 
is
6 
mm
0 
2362
in
Tightening
torque
Lock
fIXing 
machine 
screw
0 
12
to 
0 
2
kg 
m 
0
87
to 
I 
45 
ft
lb
Striker
fIxing 
bolt
1
0 
to 
1
5
kg 
m 
7 
2
to 
10 
8 
ft
Ib
2 
Side 
striker 
and
wedge
Back 
door
bumper
r
Steel 
sheet 
Steel 
sheet
Rubber
Back 
door 
side
I
Rear
panel 
side
Tapping 
plate
Steel 
sheet
8
portion
Back 
door
bumper 
plate
FiS 
BF 
39
Back
door
securing 
system
SF 
22 
     
        
        Page 214 of 513

BACK
DOOR 
TORSION 
BAR 
BODY
A
D
Installation 
Fig 
BF 
42
Installing 
back 
door 
torsion 
baT
I
Fully
open 
the
back 
door 
and 
set 
the
hinge 
link
and
torsion
bar 
to 
condition 
1
of
Figure 
BF 
42
2
Apply 
a 
torsion 
bar
wrench
special 
tool
ST08710oo0 
to 
one 
end 
of 
the 
torsion 
bar 
and 
hook 
it
from
position 
II 
to 
III 
of 
the
Figure 
BF42 
The 
torsion
bar
may 
be 
set 
either
from 
left 
or
right
REAR 
BUMPER
Removal
Disconnect
wiring 
for 
the 
license
plate 
lamp 
loosen
the
bumper 
installation 
bolts 
from 
the
luggage
compartment
and 
remove 
the
bumper
DOORS
CONTENTS
DESCRIPTION
DOOR 
CONSTRUCTION
Removal
Adjustment
DOOR 
TRIM
Removal
DOOR
LOC 
MECHANISM
Front
door 
lock 
removal 
SF 
24
SF 
25
SF 
26
SF 
26
SF 
27
SF 
27
SF 
27
SF 
28
DESCRIPTION
The
cross 
sectional 
door
sash
provides 
with
high
rigidity 
and 
the 
door 
sash 
is 
secured
on 
the 
door
panel 
by
means 
of
welding
The 
door 
lock 
is 
of
a 
knob
lock
type 
and 
the
inside
handle 
is 
of 
a
pull 
rise
type 
Front
door 
lock 
installation
Rear 
door 
lock 
removal
Rear 
door 
lock 
installation
DOOR 
GLASS 
AND 
REGULATOR
Removal
Installation
SIDE 
WINDOW
Removal 
SF 
28
SF 
29
SF
29
SF 
29
SF 
30
SF 
31
SF 
31
SF 
31
The 
inside
handle 
bracket 
is
provided 
with 
a 
weak
point 
so 
that
a 
load
is 
absorbed 
when
a
large 
load
is
applied 
to 
the 
inside 
handle
during 
an 
accident 
The
outside
handle 
is
of 
a
pull
up 
type
SF 
24 
     
        
        Page 217 of 513
Fig 
BF 
47
Adjusting 
striker
DOOR 
TRIM
For 
both 
the
front 
and 
rear 
doon 
the 
door 
trims
may
be
removed 
and 
reinsbJled 
in 
the
same 
method
Removal
I 
When
removing 
the 
door
regulator 
handle 
lock 
inside
handle 
escutcheon 
and 
arm 
rest 
remove 
their
installation
screws
2
When
removing 
the
ash
tray 
outer 
case 
remove 
the
ash
tray 
and
remove 
the 
installation 
screws
3 
The
door 
finish 
is 
secured 
on 
the 
door
with
clips
When
removing 
the
door 
finish
pull 
it
toward
you
DOOR 
LOCK 
MECHANISM 
BODY
I 
I 
Regulator 
handle
Imide 
handle 
escu 
tcheon 
131 
Armrest
Fig 
BF
48 
Door
trim
III 
I 
2 
Outer
case
Ash
tray
Fig 
BF 
49
Removing 
ash
tray
1 
1
Door 
lock
2
Spring
3
Inside 
handle
4
Locking 
plate
5
Locking 
plate 
spring
6
Stopper
7
Outside 
handle
8 
Ou 
tside 
handle 
rod
9
Nylon 
nut
10 
Escu 
tchcon
11
Knob
grommet
12
Door 
lock
knob
13
Door 
lock
cylinder
Fig 
BF 
50 
Front 
door 
lock 
mechanism
SF 
27 
     
        
        Page 218 of 513

IT 
f
r
J
e
@ 
@ 
BODY
Door
lock
2
I 
nside 
handle
3 
Escu
tcheon
4
Door 
lock
knob
5
Knob
grommet
Front 
door 
lock 
removal 
Fig 
BF 
51
Rear 
door 
lock 
mechanism
Remove 
the
parts 
up 
to 
the 
seal 
screen
2 
Remove 
the 
door 
lock 
knob 
and 
then 
remove 
the
remote 
control 
rod 
used
to 
connect 
the 
door 
lock 
to 
the
door 
lock
cylinder 
from 
the 
door
lock
cylinder
3 
Remove
the 
inside 
handle
installation 
screw 
and 
the
door 
lock
assembly 
installation 
screws 
and
withdraw 
the
outside 
handle 
rod 
from 
the
opening 
on 
the 
lock
assembly 
Remove 
the 
lock
assembly 
from 
the 
service 
hole
on 
the 
inside
panel
I 
I 
Lock
knob
Inside 
handLe
I 
3
I 
Lock
assembly
Fig 
BF 
52 
Door 
wUhout
sealing 
screen
4 
Detach 
the 
leaf
clip 
used 
to
secure 
the 
lock
cylinder
on 
the 
door 
and 
remove 
the 
lock
cylinder 
Fig 
BF 
53
Removing 
front 
door 
lock
Front 
door 
lock 
installation
1
Installing 
the 
inside 
handle 
and 
remote 
control
Adjust 
position 
and 
install 
the 
remote 
control 
so 
that
the
Slopper 
@ 
ofthe 
inside
handle
Q 
lightly 
contacts
the 
base
plate 
of 
the 
door
lock
CD
If 
the
remote 
control 
is
installed 
with 
the
inside 
handle
Q 
pulled 
the
locking 
plate 
@ 
doesnotintermesh 
with
the 
ratchet
completely 
at 
the 
full 
ratch 
and
the 
lock 
knob
j 
does 
not 
lower
2 
Connecting 
outside 
handle 
to 
the
locking 
plate
Set 
the
locking 
plate 
@lto 
the
fully 
ratched
position
insert 
the
nylon 
nut
@ 
on 
the 
end 
of 
the 
outside 
handle
rod
ID 
into 
the
locking 
plate 
hole
@ 
and
adjust 
and
secure 
the
nylon 
nut
@ 
with 
adhesive 
in 
a
position 
where
BF 
28