
ENGINE
Replacing 
fuel 
filter
Check 
for 
a
contamination 
element 
water 
deposit 
and
defection
Fig 
ET 
15 
Fuel 
strcrineT
All
engines 
use 
a
cartridge 
type 
strainer 
If 
it 
is 
found
to 
be
defective
replace 
as 
an
assembly
Checking 
fuel 
lines
hoses
pipings 
connections 
etc
Check 
fuel 
lines 
for 
loose 
connections 
cracks 
and
deterioration
Retighten 
loose 
connections 
if
necessary
replace 
any
damaged 
or
defective
parts
THROTTLE 
OPENER 
CONTROL
SYSTEM
The 
function 
of 
the 
throttle
opener 
is
to
open 
the
throttle 
valve 
of 
carburetor
slightly 
in
vehicle 
decelera
tion
During 
deceleration 
manifold 
vacuum 
rises
and 
a
quantity 
of 
mixture 
in 
the
enigne 
is
not 
sufficient 
so 
that
a 
normal 
combustion 
can 
not 
continue 
and 
a
great
amount 
of 
unburned 
HC 
is
emitted 
The 
carburetor
equipped 
with 
the 
throttle
opener 
supplies 
the
engine
with 
an
adequate 
charge 
of 
combustible 
mixture 
to
keep 
proper 
combustion
during 
deceleration
resulting 
in 
re
markable 
reduction 
of
He 
emission
The
operation 
of 
the
throttle
opener 
is 
as 
follows 
A
schematic
drawing 
of 
the
system 
is 
shown 
in
Figure
ET 
16
At 
the
moment 
when 
the 
manifold
vacuum 
increases
as
occurs
upon 
deceleration 
the
control 
valve
opens 
to
transfer 
the 
manifold
vacuum 
to
the 
servo
diaphragm
chamber 
and 
the 
throttle 
valve 
of 
the 
carburetor
opens
slightly 
As 
the 
vehicle
speed 
decreases
above 
16
km 
h
10
MPH 
for 
manual 
transmission
only 
the 
manifold
vacuum 
lowers 
to 
the
predetermined 
value 
The 
vacuum
control 
valve
begins 
to 
close
gradually 
keeping 
the
manifold
vacuum 
at 
the
predetermined 
constant 
value
As 
a
result 
both 
low 
HC 
emission 
and 
normal
engine
brake
during 
deceleration 
are
obtained
The
altitude 
corrector 
is
provided 
with 
a
slight 
preload
to
compensate 
the
variation 
of 
the
atmospheric 
pressure
Vacuum
control 
solenoid
The
purpose 
of 
this 
control 
is 
to 
return 
the
speed 
of
engine 
to 
the
prescribed 
idling 
positively 
To 
be
accurate 
the
control
prevents 
the 
throttle
opener 
from
taking 
normal
operation 
when 
vehicle
speed 
is 
below
16
km 
h
IO 
MPH 
for 
manual 
transmission
equipped
model 
or 
when 
transmission 
is
placed 
in
N 
or
P
position 
for 
automatic 
transmission
equipped 
model
Current 
flows
through 
the
solenoid 
when 
vehicle
speed
falls 
below 
16 
km 
h 
10
MPH 
on
manual 
transmission
equipped 
model 
or 
when 
the 
transmission 
is
placed 
in
N 
or
P
position 
on 
automatic 
transmission
equipped 
model
As 
this 
takes
place 
the 
needle 
valve 
is 
lifted 
off 
its 
seat
directing 
air 
from 
the 
air 
chamber 
to 
the 
servo
diaphragm 
This 
releases 
the
operation 
of 
the 
throttle
opener
When
vehicle
speed 
goes 
over 
16 
km 
h
IO 
MPH 
or
when 
transmission
is
placed 
in 
a
position 
other 
than
N
or 
P
position 
the 
solenoid 
is
deenergized
allowing 
the 
throttle
opener 
to 
take 
normal 
action
to
reduce 
He 
emission 
to 
a 
minimum
ET 
10 

ENGINE
Caution
lock 
the 
front
and 
rear 
wheels
by 
fully
pulling 
the
parking 
brake 
lever 
before 
con
ducting 
this 
test
Fig 
ET 
32
Checking 
for 
operation 
of 
vacuum
advance
system
If
any 
objection 
is
found
by 
the 
check
mentioned
above
either 
of 
the
following 
defects
may 
be 
the
cause
Poor 
connection 
or
broken 
harness 
and 
fuse
2 
Air
leakage 
resulting 
from
poor 
connection 
of 
vacu
um 
tube
3 
Incorrect
operation 
of
Top 
switch
4 
Defective
operation 
of 
vacuum
cutting 
valve 
sole
naid
5 
Incorrect
operation 
of 
thermo 
switch
Testing 
of
Top 
switch
1 
Make 
sure 
of 
insulation 
between 
lead 
wire
terminal
of 
transmission 
switch 
and 
switch
body
2
Disconnect 
lead 
wires 
at 
the 
switch
and 
connect
ohmmeter 
to 
tenninals
3 
Ohmmeter
should 
indicate
infmity 
co 
when 
shift
lever
is 
in
Top 
gear 
position 
And 
it 
should 
indicate
zero 
at 
other
gear 
position 
including 
Neutral
posi
tion
4 
If
it 
does 
not
work
properly 
in
step 
3
replace 
the
switch 
with 
a 
new 
one
Testing 
of 
thermo 
switch
I
MaJ 
e
sure 
of
insulation 
between 
lead 
wire 
terminal
of 
thermo 
switch 
and 
thetmo 
switch
body
2
Disconnect 
lead 
wire
at 
switch 
and 
connect 
ohm
meter 
to 
terminals 
Ohmmeter 
should 
indicate 
zero 
when
temperature
indicate 
the
passenger 
compartment 
is 
above 
l30C
550F
4 
If 
it 
does
not 
work
properly 
in
step 
3
replace
thermo 
switch 
with 
a 
new
one
AUTOMATIC
TEMPERATURE
CONTROL 
AIR 
CLEANER
A 
T 
C 
AIR
CLEANER
Replacing 
carburetor 
air 
cleaner
filter
The
paper 
element
viscous
type 
has 
been
specially
treated 
to
eliminate 
bother
of
cleaning 
until
replacement
It
should 
be
replaced 
with 
a
new 
one 
at
regular 
intervals
or 
more 
often
according 
to 
the
operating 
conditions
Checking 
hot 
air 
control 
valve
Inspection
Among 
the
possible 
troubles 
of 
this 
device 
the
most
liable 
is 
the
permanent 
opening 
of 
valve
This 
trouble 
is 
not
noticed 
in 
warm 
weather 
but 
in
cold 
weather
appears 
as
poor
performance 
of
engine
such
as
tardy 
acceleration 
hesitation 
or
engine 
stall 
In
such
case 
first
inspect 
this
device 
before
checking 
the
carburetor
Another 
trouble 
which
might 
be
expected 
is 
that 
the
underhood 
air 
is
kept 
closed
by 
the 
valve
regardless 
of
the
temperature 
of 
suction 
air 
around 
the
sensor 
while
the
engine 
is
running 
This 
ttOuble
appears 
in 
the
form
of
extremely 
excessive 
fuel
consumption 
or 
decrease 
in
power
The
inspection 
of 
this 
device
should 
be
proceeded 
as
follows
Fig 
ET
33 
Correct
position 
of 
hoses
ET 
20 

FUEl 
SYSTEM
AUTOMATIC
TEMPERATURE 
CONTROL
AIR
CLEANER
A 
T
C 
AIR 
CLEANER
CONTENTS
DESCRIPTION
Air 
cleaner
element
Automatic
temperature 
control 
air 
cleaner 
EF 
1
EF 
1
EF 
2 
TEMPERATURE 
SENSOR
Removal
and 
installation 
EF 
4
EF 
4
DESCRIPTION
Air 
cleaner 
element
This 
air 
cleaner
element 
is 
of 
a 
viscous
paper
type 
and
does 
not
require 
any 
cleaning
regardless 
of 
contamination
until 
it 
is
replaced 
with 
a 
new
one 
Note 
Never 
treat
element
by 
brushing 
or
air
blasting
before 
the 
time 
for
replacement
Fig 
EF 
l
Replacing 
air 
cleaner
EF
1 

FUEl 
SYSTEM
FUEL 
STRAINER
DESCRIPTION
The
fuel 
strainer 
is 
of 
a
cartridge 
type 
It
uses
paper
element 
as 
strainer 
element 
which 
can 
be
checked 
for
condition
from 
outside 
This 
strainer 
cannot 
be 
cleaned
Replace 
the 
strainer 
at 
the
specified 
service 
interval 
or 
if 
it
becomes
clogged 
or
restricted 
REMOVAL
Disconnect 
inlet 
and 
outlet
fuel 
lines 
from 
fuel
strainer 
and
remove 
fuel 
strainer
Note 
Before
disconnecting 
fuel 
lines 
use 
a 
container 
to
receive 
the
remaining 
fuel 
in 
lines
r
@ 
I
I
Il
QY 
I
I 
I 
elementl
3 
Cover 
@
EF005
Fig 
EF 
10 
Sectional 
view
of 
caTtridge 
type 
fuel 
stTaineT
FUEL 
PUMP
CONTENTS
DESCRIPTION
FUEL 
PUMP
TESTING
Static
pressure 
test
Capacity 
test 
EF 
5
EF 
6
EF 
6
EF 
6
DESCRIPTION
The 
fuel
pump 
transfers
gasoline 
from 
the 
tank 
to 
the
carburetor 
in 
sufficient
quantity 
to 
meet
engine 
require
ments 
at
any
speed 
or 
load
The 
fuel
pump 
is 
of 
the
diaphragm 
type 
REMOVAL 
AND 
DISASSEMBLY
INSPECTION
ASSEMBLY 
EF 
7
EF 
B
EF 
B
The 
fuel
pump 
consists 
of 
a
body 
rocker
arm 
and 
link
assembly 
fuel
diaphragm 
fuel
diaphragm
spring 
seal
inlet 
and 
outlet 
valves
The 
fuel
diaphragm 
consists 
of
specially 
treated 
rubber
which 
is
not 
affected
by 
gasoline 
held
together 
with 
two
metal 
discs
and 
a
pull 
rod
EF 
5 

ENGINE
INSPECTION
Check
the
upper 
and 
lower 
bodies 
for 
cracks
2
Check 
the 
valve
assembly 
for
wear 
of 
the 
valve 
and
valve
spring 
Blow 
the 
valve
assembly 
by 
breath 
to
examine 
its
function
3
Check 
the
diaphragm 
for 
small 
holes 
cracks
and
wear
4
Check 
the 
rocker
arm 
for 
wear 
at 
the
portion 
in
contact 
with
the 
camshaft
5
Check 
the 
rocker 
arm
pin 
for 
wear 
since 
a 
worn
pin
may 
cause 
oil
leakage
6
Check 
all 
other
components 
for
any 
abnormalities
and
replace 
with 
new
parts 
as
required 
ASSEMBLY
Assembly 
is 
done 
in 
reverse 
order 
of
disassembly 
For
reassembly 
and
reinstallation 
the
following 
matters
should 
be 
noted
Use 
new
gasket
2 
Lubricate 
the 
rocker 
arm
link 
rocker 
arm
pin 
and
lever
pin 
before 
installation
3 
To
test 
the 
function
position 
the
fuel
pump 
assem
bly 
about 
I
meter 
3
3 
ft 
above 
fuel 
level 
with 
a
pipe
connecting 
the 
fuel
pump 
and 
the 
fuel
strainer 
and
operate 
the 
rocker
afm
by 
hand 
If 
fuel 
is 
drawn
up 
soon
after 
the 
rocker 
arm 
is 
released
the 
function 
of 
the
pump
is
satisfactory
CARBURETOR
CONTENTS
DESCRIPTION
STRUCTURE 
AND 
OPERATION 
EF
8
EF
9
EF 
10
EF 
11
EF 
12
EF 
12
EF 
12
EF 
14
EF 
14
EF 
15
EF 
15
EF 
16
EF
16
Primary 
system
Secondary 
system
Anti
dieseling 
solenoid 
valve
Float
system
Electric 
automatic 
choke
ADJUSTMENT
Idling 
adjustment
Fuel 
level
adjustment
Fast 
idle
adjustment
Vacuum 
break
adjustment
Choke 
un 
loader
adjustment
DESCRIPTION
The 
carburetors 
are
of 
a
downdraft
type 
which 
is
designed 
and 
built
to 
increase
power 
and
fuel
economy 
as 
Bi 
metal
setting
Adjustment 
of
interlock
opening 
of
primary 
and
secondary 
throttle 
valves
Dash
pot 
adjustment
MAJOR 
SERVICE 
OPERATIONS
Removal
Disassembly
Cleaning 
and
inspection
Assembly 
and 
installation
JETS
SERVICE 
DATA 
AND 
SPECIFICATIONS
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS 
EF 
17
EF 
18
EF 
18
EF 
19
EF 
19
EF 
19
EF 
21
EF 
22
EF 
22
EF 
22
EF 
22
well 
as 
to 
reduce 
the
emission 
of 
exhaust
gases
These 
carburetors
present 
several 
distinct 
features 
of
importance 
to 
the
car 
owners
A
summary 
of 
features 
is 
as 
follows
EF 
8 

FUEl 
SYSTEM
Secondary 
throttle 
valve
is
operated 
by 
throttle 
lever
The
high
power 
and
good 
acceleration 
are
gained 
with
combination 
of
the
auxiliary 
valve
2
Accelerating 
pump 
gives 
excellent
acceleration
3
The
power 
valve 
mechanism 
is 
of 
a
vacuum 
actuated
boost
type 
and
improves
high 
speed 
driving
4 
The
throttle
opener 
control
system 
Refer 
to 
Section
ET
incorporates 
a
servo
diaphragm 
The 
servo 
dia
phragm 
helps 
open 
the 
throttle
valve 
at 
a
decreasing 
speed
so 
as
to 
reduce
the 
emission 
of
hydrocarbons 
to 
a
minimum
5 
An
anti
dieseling 
solenoid
is 
used 
as 
a
means 
of
preventing 
dieseling 
When 
the
ignition 
key 
is 
turned 
off 
the 
fuel
passage 
involved 
in 
the 
slow
system 
is
closed
and 
the 
fuel
supply 
is 
shut
down
completely
6 
In
the 
choke
mechanism 
an
electric 
automatic
choke
is 
used 
to
automatically 
control 
the 
choke 
valve
operation
during 
the 
warm
up 
of 
the
engine
7 
The 
carburetor
for 
automatic 
transmission 
is
equipped 
with 
so 
called
dash
pot 
that
is 
it 
makes 
smooth
decelerating 
without
engine 
stall 
at
any
operating 
condi
tion
These
carburetors 
are
quite 
similar 
in
appearance 
as
explained 
above
except 
the
dash
pot 
for 
the 
au 
tomatic
transmission 
model 
The
differences 
in
performance 
are
explained 
in 
the
following 
as
necessary
for 
Manual 
transmission
for 
4utomatic 
transmission
Fig 
EF 
14 
External 
view
of 
carburetor
STRUCTURE 
AND 
OPERATION
These
carburetors 
consist 
of
the
primary 
system 
for
normal
running 
and
secondary 
system 
for 
full
load
running 
The
float
system 
which 
is
commonly 
used
by 
the 
primary 
and
secondary 
systems 
the
secondary 
switch 
over
mechanism
accelerating 
mechanism 
etc 
are
also 
at
tached
The 
anti
dieseling 
solenoid 
valve 
and 
the
power 
valve
mechanism
are 
used
The
carburetor 
is 
of 
down 
draft 
two 
barrel
type
EF 
9 

FUEl
SYSTEM
Idling 
and 
slow
system
Passing 
through 
the 
main
jet 
the 
fuel
passage 
is
separated 
from 
main
line 
fuel 
flows
through 
the
slow
jet 
primary 
slow 
air 
bleed 
is
ejected 
from 
the
by 
pass
hole 
and 
idle
nozzle
Accelerating 
mechanism
Cj
f
li
Ip
j
1
2
3
4 
5 
Inlet 
valve
6 
Outlet 
valve
7 
Primary 
throttle 
valve
8
Pump 
connecting 
rod
Pump 
lever
Pump 
nozzle
Piston
Piston 
return
spring
Fig 
EF 
17
Accelerating 
mechanism
A
mechanical 
accelerating
pump 
synchronized 
with 
the
throttle 
valve 
is 
used
When 
the 
throttle 
valve
is 
closed 
the
piston 
rod 
is
pushed 
up 
with 
the
linkage 
which
pushes 
up 
the
piston
through 
the
piston 
return
spring
When 
the
piston 
comes 
down
the 
inlet 
valve 
closes 
the
outlet 
valve
opens 
and 
the
fuel 
within 
the
pump 
is
blown 
out 
from
the
pump 
jet 
by 
the
compressed 
piston
return
spring 
The
fuel 
hits
against 
the 
side 
wall 
of 
the
small 
venturi
becoming 
minute
drops 
and
compen
sating 
trancient
sparseness 
of 
the
fuel
Power 
valve 
mechanism
The
power 
valve 
mechanism 
so
called 
vacuum 
actuated
boost
type 
makes 
use 
of 
the 
downward
pulling 
force
of 
the
air 
stream 
below 
the
throttle 
valve
When
the 
throttle 
valve 
is
slightly 
opened 
during 
light
load
running 
a
high 
vacuum 
is 
created
This 
vacuum
pulls 
the 
vacuum
piston 
upward 
against
the
spring 
leaving 
the
power 
valve 
closed
When 
the
vacuum 
is
lowered
during 
full
load 
or
accelerating 
running 
the
spring 
pushes 
the 
vacuum
piston 
downward
opening 
the
power 
valve 
to 
furnish
fuel
EF 
11 
Secondary 
system
Secondary 
main
system
When 
the
primary 
throttle 
valve 
is 
wide
open 
and 
the
engine 
produces 
high 
power 
the
secondary 
throttle
valve
begins 
to
open 
by 
the
linkage
However 
the
auxiliary 
Y 
J
lve 
does
not
open 
at 
a 
slow
speed 
due 
to 
the
counterweight 
connected 
to 
the 
valve
shaft
As 
the
engine 
picks 
up
speeds 
the
auxiliary 
valve
opens
against 
the
load 
of 
the
counterweight 
and 
the 
second
ary 
system 
starts
operation 
for
high 
power 
operation
The 
fuel
flowing 
out 
of 
the
passage 
at 
the 
bottom 
of
the 
float
chamber
passes 
through 
the
secondary 
main
jet 
The 
fuel 
is 
mixed
with 
the 
air
coming 
from 
the
main 
air
bleed 
and 
the 
mixture 
is 
blown 
into 
the
venturi
through 
the 
main 
nozzle
When 
the
primary 
throttle 
valve 
is 
in 
the 
full
open
position 
the
secondary 
throttle 
valve 
is 
also
fully
opened
t
2
3
4 
5
Auxiliary 
valve
6 
Secondary 
throttle 
valve
7
Primary 
throttle 
valve
8
Primary 
main
jet
Counter 
lever
Primary 
main 
nozzle
Primary 
main 
air 
bleed
Counterweight
Fig 
EF 
1B 
At
full 
open 
slow
speed
j
1
2
3
4
5
6 
Counter
weight 
7
Secondary 
main 
air 
bleed 
8
Secondary 
main 
nozzle 
9
Counter 
lever 
10
Primary 
main 
nozzle 
11
Primary 
main 
air
bleed 
Secondary 
main 
jet
Auxiliary 
valve
Secondary 
throttle 
valve
Primary 
throttle 
valve
Primary 
main
jet
Fig 
EF 
19 
At
full 
open 
high 
speed 

FUEL 
SYSTEM
5 
Check 
venturi 
clusters
for 
loose 
or 
worn
parts 
If
damage 
or 
looseness 
exists
replace 
cluster
assembly
6 
Check 
the
linkage 
for
operating 
condition
7
Inspect 
the
operation 
of
accelerating 
pump
Pour
gasoline 
into 
the 
float 
chamber 
and
operate 
the
throttle 
lever
Check 
condition 
of
gasoline 
injection 
from
the
accelerating 
nozzle
Assembly 
and 
instalIetion
Assemble
and 
install 
the 
carburetor 
in
reverse
sequence
of
disassembly 
and 
removal
Replace 
the
gaskets 
if
necessary
When
disassembling 
and
reassembling 
the 
interlock
link
and
related
components 
be 
careful 
not
to 
bend 
or
deform
SPECIFICATIONS 
AND 
SERVICE 
DATA
Carburetor 
model
Applied 
engine
Type
Outlet 
diameter 
mm 
in
rom
in
Venturi 
diameter
Main
jet
Main 
air 
bleed
Slow
jet
Slow 
air 
bleed
Power
jet
Float 
level 
H 
rom
in
Interlock
opening 
of
primary 
and
secondary 
throttle 
valve 
G 
I
Throttle 
valve
opening 
480 
mm 
in
Auto 
choke
Fast 
idle
setting 
clearance 
A
mm
in
Manual 
transmission
Automatic 
transmission
Vacuum 
break
gap 
between
choke 
valve 
and
carburetor
body 
8
mm 
in
Manual 
transmission
Automatic 
transmission
EF 
21 
the
components
Reassembly 
carefully 
and
correctly 
so 
that
all 
interlock
links
operate 
smoothly
JETS
The 
carburetor
performance 
depends 
on 
jets 
and 
air
bleeds 
and 
the 
vehicle 
emissions
largely 
depends 
on
the
carburetor
performance 
That 
is
why 
these
components
are 
manufactured 
with 
utmost 
care
To 
clean 
them
use
gasoline 
and 
blow 
air 
on 
them
Changing 
jet 
or 
air
bleed 
size
may 
cause 
ill
vehicle
emission
So
they 
should 
not 
be
changed 
their
numbers
DCH3064 
for
Manual 
transmission
DCH306 
5
for 
Automatic 
transmission
Downdraft
Primary 
Secondary
26 
1 
024 
30 
1 
181
20 
0 
787 
26 
1 
024
1 
95
1 
140
1 
80
1 
80
1 
43
1 
50
1 
215
1 
100
1 
60
18 
to 
20 
0
709 
to 
0 
748
5 
8 
0 
2283
0
80 
to
0 
88 
0 
0315 
to 
0
0346
1 
07 
to 
1
17 
0 
0421 
to 
0
0461
1
140 
to 
1
260 
0 
0449
to 
0 
0496
1
205 
to 
1
335 
0
0474 
to 
0 
0526