
BODY 
ELECTRICAL
Note 
8 
When 
a 
fuse 
is 
blown 
off 
be 
sure 
to 
correct 
the
cause 
before
installing 
new
fuse
b 
Be 
sure 
to 
use 
fuse
having 
the 
rated 
capacity
Do 
not 
use 
fuse
having 
larger 
capacity 
i 
e 
20A
JOA 
etc
c
Particularly 
when 
the 
fusible 
link 
is 
fused
replace 
with 
a
designated 
fusible 
link
Green 
color
link 
for 
model 
8110
In
comparison 
with 
fuse 
much
higher 
current 
flows
through 
the 
fusible 
link
Moreover 
it 
is
important 
to 
eliminate 
the 
cause
of
blown 
off 
fusible 
link 
before
replacing
d 
When 
fuse 
is 
connected 
incorrectly 
and 
the
contact 
is 
loose 
voltage 
drops 
and 
heat 
are
gener
ated 
resulting 
abnormally 
operated 
electrical
equip
ment 
Remove 
dust 
or 
when 
oxidized
polish 
with
a 
fine
emery 
paper 
so 
that 
the 
contact 
is
improved
LlGHTING 
SYSTEM
CONTENTS
HEAD 
LAMP
Descri
ption
Sealed 
beam
replacement
Aiming 
adjustment
FRONT 
PARKING 
AND 
TURN 
SIGNAL
SIDE
FLASHER 
IMARKER 
LAMP
AN
D 
LICENSE 
LAMP
REAR 
COMBINATION 
LAMPS
BULB 
SPECIFICATIONS
TURN 
SIGNAL 
AND 
DIMMER
COMBINATION 
SWITCH 
BE 
7
BE 
7
BE 
7
BE 
8
LAMP
BE 
8
BE 
9
BE10
BE10
HEAD 
LAMP
Description
All 
weather
type 
sealed 
beam 
2
light 
system 
front
lamps 
are
adopted 
Each
lamp 
of 
both 
side 
head
lamps 
is
provided 
with
high 
beam 
filament
for
long 
range 
SOW
and 
low 
beam 
filarnent
for
dipping
40W 
In
other 
words
the
lamp 
is 
of 
a 
double 
filament
type
Sealed 
beam
replacement
I 
Rernove
the
wiring 
socket 
from 
back 
of 
the 
head
lamp
2 
Remove
the 
screws
attaching 
the 
front
grille 
to 
the
radiator 
core
support 
Coupe 
only
Remove 
three
retaining 
screws 
and 
remove 
the 
head
lamp 
rim
All 
other 
than
coupe
3 
Loosen 
three
screws 
used 
to 
install 
the
retaining 
ring
on 
the 
sealed 
bearn
mounting 
ring 
and 
remove 
the
sealed 
Removal
LIGHTING 
SWITCH
Removal
HAZARD 
WARNING 
SWITCH
PASSING 
LIGHT
SWITCH
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS
Head
lamp
Turn
signal 
lamps
Tail 
and
stop 
lamp 
license
lamp
back
up 
lamp 
BE 
10
BE 
11
BE 
11
BE 
11
BE 
12
BE 
12
BE 
12
BE 
13
BE 
15
i
Ii
beam 
unit
4 
When
installing 
a 
new 
unit
be 
sure 
to
position 
the
Top 
mark 
to 
the
top 
of
ring
1
2 
Sealed 
beam 
unit
Sealed 
beam
mounting
ring 
3
Retaining 
ring
4
Aiming 
adjusting 
screws
Fig 
BE 
18
Replacing 
sealed 
beam
BE 
7 

ENGINE
Checking
cooling 
system 
hoses
and 
connections
Check
cooling 
system 
hoses
and
fiHings 
for 
loose
connections 
and 
deterioration
Retighten 
or
replace 
as
necessary
Inspection 
of 
radiator
cap
Apply 
reference
pressure 
0 
9
kg 
cm1 
13
psi 
to
radiator
cap 
by 
means 
of 
a
cap 
tester 
to
see 
if 
it 
is 
in
good 
condition
Replace 
cap 
assembly 
if
necessary
ET012
Fig 
ET 
5
Testing 
radiator
cap
Cooling 
system
pressure 
test
With 
radiator
cap 
removed
apply 
reference
pressure
1 
6
kg 
cm1 
23
psi 
to 
the
cooling
system 
bv 
means
of 
a
tester 
to 
check
for 
leaks
at 
the
system 
compo
nents
Water
capacity
with 
heater
4 
9 
l 
I 
Y 
US
gal 
l
i
Imp 
gal
without 
heater 
4 
2
l
I 
i 
US
gal 
i
Imp 
gal
Fig 
ET 
6
Testing 
cooling 
system 
pressure 
Checking 
vaccum
fittings 
hoses
and 
connections
Check 
vacuum
system 
fittings 
and 
hoses 
for
loose
connections 
and
deterioration
Retighten 
if
necessary
replace 
any 
deteriorated
parts
Checking
engine 
compression
Compression 
pressure 
test
Note 
To 
test
cylinder
compression 
remove 
all
spark
plugs 
and 
hold 
tester
fitting 
tightly 
in
spark 
plug
hole 
of
cylinder
The
tester 
is 
used 
to
determine 
whether
cylinder
can 
hold
compression 
or 
whether 
there 
is
excessive
leakage
past 
rings 
etc
I
Td10
l 
y
Fig 
ET
7
Testing
compression 
pressure
Test
compression 
with
engine 
warm 
all
spark 
plugs
removed 
and 
throttle 
and 
choke 
valve
opened 
No
cylinder
compression 
should 
be 
less
than 
80
of
highest 
cylinder 
s 
Excessive 
variation
between
cyl
inders
accompanied 
by 
low
speed 
missing 
of 
the
cylinder 
usually 
indicates 
a
valve 
not
properly 
seating
or 
a 
broken
piston 
ring 
Low
pressures 
even
though
uniform
may 
indicate 
worn
rings 
This
may 
be
accompanied 
by 
excessive
oil
consumption
Test
conclusion
If 
one 
or 
more
cylinders 
read 
low
inject 
about 
one
tablespoon 
of
enigne 
oil 
on
top 
of 
the
pistons 
in 
low
ET 
4 

Air 
intake
system 
in
trouble
Overheating
Overcooling
Others
NOISY
ENGINE
Car
knocking
Car 
knock 
when
coasting 
ENGINE
Diny 
ur
clogged 
fuel 
strainer
Fuel
pump 
will 
not 
work
properly
Clogged 
carburetor
jets
Clogged 
air 
cleaner
Air
inhaling 
from 
manifold
gasket 
or 
carbu
retor
gasket
Insufficient 
coolant
Loosened 
fan 
belt
Worn 
or 
defective 
fan 
belt
Defective 
thermostat
Defective 
water
pump
Clogged 
or
leaky 
radiator
Defective 
radiator 
filler
cap
Air
mixing 
into
cooling 
system
Improper 
grade
engine 
oil
Incorrect
ignition 
timing
Defective 
carburetor
lean 
mixture
Defective 
thermostat
Low
octane 
fuel
Improper 
tire
pressure
Dragging 
brake
Slipping 
clutch
Overloading 
to
engine
Carbon
knocking
Timing 
knocking
Fuel
knocking
Preignition 
misusing 
of
spark 
plug
Incorrect 
throttle
opener 
adjustment
Trouble 
in 
PCV 
valve
ET 
30 
Replace
Repair 
or
replace
Disassemble 
and 
clean
Replace 
element
Replace 
gasket
Replenish
Adjust
Replace
Replace
Replace
Flush
repair 
or
replace
Replace
Retighten 
each
part 
of
cooling 
system
Replace 
with
proper 
grade 
oil
Adjust
Overhaul 
carburetor
Replace
Replace 
with
specified 
octane 
fuel
Adjust 
to
the 
specified
pressure
Adjust
Adjust
Use
right
gear 
in
driving
Disassemble 
cylinder 
head 
and 
remove
carbon
Adjust 
ignition 
timing
Use
specified 
octane 
fuel
Use
specified 
spark 
plug
Adjust 
throttle
opener
Replace 
PCV 
valve 

COOLING 
SYSTEM
COOLING 
SYSTEM
CONTENTS
DESCRIPTION
WATER 
PUMP
Removal
THERMOSTAT
Removal
Inspection 
CO 
1
CO 
2
CO 
2
CO 
2
CO 
2
CO 
2
DESCRIPTION
The
cooling 
system 
is
of 
a
closed
pressure 
type 
with
high 
cooling 
capability 
Cooling 
water
flowing 
through
resistance 
free 
water
passages 
in 
the
cylinder 
head 
and
cylinder 
block 
is
maintained 
at
adequate
temperature 
Installation
RADIATOR
Removal
Inspection
SPECIFICATIONS 
CO 
3
CO 
3
CO 
3
CO 
3
CO
4
range 
at 
aU 
times
by 
means
of 
an
ample 
capacity 
water
pump 
of 
a
corrugated 
fm
type 
radiator 
with
high 
cooling
efficiency 
and 
of 
a
pellet 
type 
thermostat
I
I
I 
0
Jrl 
oA
Fig 
COol
Cooling 
system
CO 
I 

COOLING 
SYSTEM
Measure
temperature 
when 
the 
thermostat
valve
just
starts
rising
U 
S 
A 
Canada 
Other
countries
Valve
opening 
80
5 
to 
83
5
86
5 
to 
89
5 
75 
to
78
temperature 
l77 
to
l87 
to 
167
to
OCeF 
183 
193 
173
Valve 
lift 
8 
95 
8
100 
8 
90
mm
C
0
31 
203 
0
31
212 
0
31
194
in
F
C0011
Fig 
CQ 
5
Thermostat
inspection
If 
thermostat 
does 
not
operate 
at 
the 
above
specified
temperatures 
it
must 
be
replaced
Installation
I 
When
installing 
the 
thermostat
apply 
adhesive
Three 
Bond 
to 
both 
sides 
of 
the
packing 
for
prevention 
of 
water
leakage
2
Install 
the 
thermostat 
in 
reverse
sequence 
of 
re
moval 
RADIATOR
The 
radiator 
is 
of
a 
down 
flow
type 
with 
an
expansion
tank
located 
on 
the
top 
of
tube 
section
Pressure 
is
applied 
to 
the
system 
and 
the 
relief
valve
incorporated 
in 
the
radiator 
filler
cap 
controls
the
pressure 
at
approximately 
0 
9
kg 
cm2
l3 
Ib
sq 
in
Fig 
CO
6 
Radiator 
removal
Removal
I 
Drain
cooling 
water
2
Disconnect 
radiator
upper 
hose
lower 
hose 
and
hose 
to 
the 
reservoir
tank
3
Detach 
the 
radiator
assembly 
by 
removing 
six
fixing
bolts
Inspection
Check 
for 
water
leakage 
and
cracks
using 
a
cap 
tester
If
such 
defects
are 
detected
repair 
or
replace 
the
radiator
assembly
CO 
3 

ENGINE
SPECIFICATIONS
Dimensions 
of 
radiator
core
Height 
x 
Width 
x 
Thickness 
mm 
in 
330 
x
344 
x 
32
13 
0 
x
13
5 
x 
1
26
Type 
Corrugate 
fin
type
Radiator 
fin
spacing 
mm 
in 
2
5 
0 
098
Radiator
capacity 
K 
cal 
hoC 
335
Water
capacity 
with 
heater 
kg 
em 
lb
sq 
in
t 
US
qt 
Imp 
qt 
0 
9IO 
l 
13II4
4
9 
5
I 
4
X
Cap 
working
pressure
SERVICE 
JOURNAL 
OR 
BULLETIN 
REFERENCE
DATE 
JOURNAL
or
BULLETIN 
No 
PAGE 
No 
SUBJECT
CQ
4