INSTALLATION
It 
is
important 
that
the
body 
windshield
opening 
be
checked
thoroughly 
before
installation 
of
the
replacement
windshield
glass 
The
procedure 
below
outlines 
the
method 
which
may 
be
used 
to 
check 
the 
windshield
opening
Check 
windshield 
rubber 
channel
for
any 
irregu
larities
2 
Clean 
off
bid 
sealer
around 
windshield
opening 
and
check 
entire
body
opening 
flange 
for
any 
irregularities
3
With 
the 
aid 
of 
a
helper 
carefully
position 
replace
ment
glass 
on 
windshield
opening
Note 
Care 
should 
be 
exercised 
not 
to 
make
glass 
strike
body 
metal
during 
installation
Edge 
chips 
can 
lead
to 
future 
breaks
4 
With
windshield
glass 
supported 
and 
centered
in
body
opening 
check
relationship 
of
glass 
to
body
ope 
rung
around
entire
perimeter 
of
glass
I 
The 
inside
surface 
of 
the
glass 
should
completely
contact
the
spot 
welded
flange
2
The 
curvature 
of 
the
glass 
should 
be
uniform 
to 
that
of 
the
body
opening
5 
Mark
any 
sections 
of
body 
to 
be 
reformed 
Remove
glass 
and
reform
opening 
as
required
6 
Install 
windshield
I
Clean 
out
old 
sealer
in
glass
cavity 
of
windshield
rubber
channel 
and 
around
base 
of 
rubber
channel
2 
Install 
rubber 
channel 
to
glass 
BODY
8F 
32 
3 
Insert
a
strong 
cord 
in 
the
groove 
of 
the
rubber
channel
where 
the
spot 
welded
flange 
fits
Tie 
ends 
of 
cord 
and
tape 
to 
inside 
surface
of
glass 
at
bottom 
center 
of
glass
4 
With 
the
aid 
of 
a
helper 
carefully 
position 
and
center 
windshield
assembly 
in
body 
opening
Note 
Do 
not
position 
glass 
by 
tapping 
or
hammering 
at
any 
time
5 
When
the
glass 
and
channel 
are
properiy 
positioned
in
opening 
slowly 
pull 
ends 
of
cord
starting 
at 
lower
center 
of 
windshield 
to 
seat
lip 
of
rubber 
channel 
over
spot 
welded
flange 
Cord 
should 
be
pulled 
first
across
bottom 
of
windshield 
then
up 
each
side 
and
finally 
across
windshield
top
6
Using 
a
pressure 
type 
applicator 
seal
inner 
and
outer
lips 
of 
rubber
channel 
to
glass 
with
an
approved
weatherstrip 
adhesive
as 
indicated 
in
Figure 
BF 
57 
Seal
completely 
around
rubber 
channel
Fig 
BF 
61 
Sectional 
view
of 
rubber 
channel
7 
Reinstall 
all
previously 
removed
parts 
and 
remove
protective 
coverings 
n
YR
f 
f1
JC
1
r
8bD
l
Aiming 
adjustment
For
aiming 
adjustment 
an
aiming 
machine 
head 
i
l
tester
screen
type 
tester 
and 
other 
instruments 
are
used
For 
the
operating 
instructions
of 
those 
instruments
refer
to 
the 
instruction
manual 
of 
the 
instrument 
to
be 
used
For 
the
correct
airning
adjustment 
level 
the
vehicle 
to
the
ground 
remove 
all 
loads
such 
as
luggages 
and
HIGH 
BEAM
I
1126mm 
44 
3 
in
I
it
E
U
o
h
H
I
10m 
33
3 
ft 
1
r
passengers
except 
for 
the
standard
equipment 
spare 
tire
and 
tools 
and 
make
sure 
that
pressures 
of 
all 
tires
are
correct 
Vertical 
and
horizontal 
directions 
of 
the 
head
lamp 
are
adjusted 
respectively 
with 
two
adjusting 
screws
located 
in
upper 
and 
side
portions 
of 
the 
head
lamp
mounting 
ring
lOW 
BEAM
12
I
f
tt
1126mm
44 
3 
in
I
l
349mm
h 
t 
13 
7 
in
10m 
33 
3 
ft
I
H
I
High 
beam
Low 
beam
H
j 
h
j 
h
Sedan 
660
mm 
26 
0
in
2010
Coupe 
664 
mm 
26 
1
in 
40 
116
mm 
4
57 
in 
204
mm 
8 
03 
in
Van 
660 
mm
26 
0 
in
1010 
204 
mm 
8
03 
in
2040 
466
mm
18
3 
in
Fig 
BE 
19 
Head
lamp 
aiming 
adjustment
FRONT 
PARKING 
AND
TURN
SIGNAL 
LAMP
SIDE 
FLASHER
MARKER 
LAMP 
AND
LICENSE
LAMP
When
removing 
the 
bulb 
with 
the 
lens 
removed
push
toward 
the 
socket 
and 
turn 
the 
bulb 
counterclockwise
Fig 
BE 
20
Replacing 
parking 
and 
turn
signa 
lamp 
bulb
BE
8