
BODY 
ELECTRICAL
Note 
8 
When 
a 
fuse 
is 
blown 
off 
be 
sure 
to 
correct 
the
cause 
before
installing 
new
fuse
b 
Be 
sure 
to 
use 
fuse
having 
the 
rated 
capacity
Do 
not 
use 
fuse
having 
larger 
capacity 
i 
e 
20A
JOA 
etc
c
Particularly 
when 
the 
fusible 
link 
is 
fused
replace 
with 
a
designated 
fusible 
link
Green 
color
link 
for 
model 
8110
In
comparison 
with 
fuse 
much
higher 
current 
flows
through 
the 
fusible 
link
Moreover 
it 
is
important 
to 
eliminate 
the 
cause
of
blown 
off 
fusible 
link 
before
replacing
d 
When 
fuse 
is 
connected 
incorrectly 
and 
the
contact 
is 
loose 
voltage 
drops 
and 
heat 
are
gener
ated 
resulting 
abnormally 
operated 
electrical
equip
ment 
Remove 
dust 
or 
when 
oxidized
polish 
with
a 
fine
emery 
paper 
so 
that 
the 
contact 
is
improved
LlGHTING 
SYSTEM
CONTENTS
HEAD 
LAMP
Descri
ption
Sealed 
beam
replacement
Aiming 
adjustment
FRONT 
PARKING 
AND 
TURN 
SIGNAL
SIDE
FLASHER 
IMARKER 
LAMP
AN
D 
LICENSE 
LAMP
REAR 
COMBINATION 
LAMPS
BULB 
SPECIFICATIONS
TURN 
SIGNAL 
AND 
DIMMER
COMBINATION 
SWITCH 
BE 
7
BE 
7
BE 
7
BE 
8
LAMP
BE 
8
BE 
9
BE10
BE10
HEAD 
LAMP
Description
All 
weather
type 
sealed 
beam 
2
light 
system 
front
lamps 
are
adopted 
Each
lamp 
of 
both 
side 
head
lamps 
is
provided 
with
high 
beam 
filament
for
long 
range 
SOW
and 
low 
beam 
filarnent
for
dipping
40W 
In
other 
words
the
lamp 
is 
of 
a 
double 
filament
type
Sealed 
beam
replacement
I 
Rernove
the
wiring 
socket 
from 
back 
of 
the 
head
lamp
2 
Remove
the 
screws
attaching 
the 
front
grille 
to 
the
radiator 
core
support 
Coupe 
only
Remove 
three
retaining 
screws 
and 
remove 
the 
head
lamp 
rim
All 
other 
than
coupe
3 
Loosen 
three
screws 
used 
to 
install 
the
retaining 
ring
on 
the 
sealed 
bearn
mounting 
ring 
and 
remove 
the
sealed 
Removal
LIGHTING 
SWITCH
Removal
HAZARD 
WARNING 
SWITCH
PASSING 
LIGHT
SWITCH
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS
Head
lamp
Turn
signal 
lamps
Tail 
and
stop 
lamp 
license
lamp
back
up 
lamp 
BE 
10
BE 
11
BE 
11
BE 
11
BE 
12
BE 
12
BE 
12
BE 
13
BE 
15
i
Ii
beam 
unit
4 
When
installing 
a 
new 
unit
be 
sure 
to
position 
the
Top 
mark 
to 
the
top 
of
ring
1
2 
Sealed 
beam 
unit
Sealed 
beam
mounting
ring 
3
Retaining 
ring
4
Aiming 
adjusting 
screws
Fig 
BE 
18
Replacing 
sealed 
beam
BE 
7 

n
YR
f 
f1
JC
1
r
8bD
l
Aiming 
adjustment
For
aiming 
adjustment 
an
aiming 
machine 
head 
i
l
tester
screen
type 
tester 
and 
other 
instruments 
are
used
For 
the
operating 
instructions
of 
those 
instruments
refer
to 
the 
instruction
manual 
of 
the 
instrument 
to
be 
used
For 
the
correct
airning
adjustment 
level 
the
vehicle 
to
the
ground 
remove 
all 
loads
such 
as
luggages 
and
HIGH 
BEAM
I
1126mm 
44 
3 
in
I
it
E
U
o
h
H
I
10m 
33
3 
ft 
1
r
passengers
except 
for 
the
standard
equipment 
spare 
tire
and 
tools 
and 
make
sure 
that
pressures 
of 
all 
tires
are
correct 
Vertical 
and
horizontal 
directions 
of 
the 
head
lamp 
are
adjusted 
respectively 
with 
two
adjusting 
screws
located 
in
upper 
and 
side
portions 
of 
the 
head
lamp
mounting 
ring
lOW 
BEAM
12
I
f
tt
1126mm
44 
3 
in
I
l
349mm
h 
t 
13 
7 
in
10m 
33 
3 
ft
I
H
I
High 
beam
Low 
beam
H
j 
h
j 
h
Sedan 
660
mm 
26 
0
in
2010
Coupe 
664 
mm 
26 
1
in 
40 
116
mm 
4
57 
in 
204
mm 
8 
03 
in
Van 
660 
mm
26 
0 
in
1010 
204 
mm 
8
03 
in
2040 
466
mm
18
3 
in
Fig 
BE 
19 
Head
lamp 
aiming 
adjustment
FRONT 
PARKING 
AND
TURN
SIGNAL 
LAMP
SIDE 
FLASHER
MARKER 
LAMP 
AND
LICENSE
LAMP
When
removing 
the 
bulb 
with 
the 
lens 
removed
push
toward 
the 
socket 
and 
turn 
the 
bulb 
counterclockwise
Fig 
BE 
20
Replacing 
parking 
and 
turn
signa 
lamp 
bulb
BE
8 

r
BODY
ELECTRICAL
Fig 
BE 
21
Replacing 
side
lasher
lamp 
bulb
Fig 
BE 
22
Replacing 
license
lamp 
bulb
REAR
COMBINATION
LAMPS
When
removing 
the
bulb
turning 
it
counterclockwise
remove 
the 
socket
from 
the
lamp
housing 
and
rernove
the
bulb 
from 
the
socket
Fig 
BE 
23
Replacing 
rear 
combination
lamp 
bulb 
r
oving 
the
rear 
combination
lamp 
assembly
remove
the 
socket
from 
the
lamp
housing 
remove
fixing
nuts
and
remove 
the
combination
lamp
assembly
1
0
Fig 
BE 
24
Removing 
rear
combination
lamp 
sedan
1
I 
Combination
lamp 
RH
2
Body 
earth
I 
J
I 
Tail 
harness
Fig 
BE 
25
Removing 
Tear 
combination
lamp 
van
Fig 
BE 
26
Remavinit 
r 
ar
combirwtioH
lamI 
coupe
BE
9 

BULB 
SPECIFICATIONS
Headlight 
unit
Directional 
and
parking 
light
Side 
marker
light
License
plate 
light
Rear 
combination
light
Taillight
Stop 
brake
light
Turn
signal 
light
Back
up 
light
Meter
illuminating 
lamp
Wiper 
Washer 
illumination
lamp
Heater
control 
illumination
lamp
Ignition
warning 
light
Turn
signal 
indicator
light
Headlight 
beam 
indicator
light
Oil
pressure 
warning 
light
Brake
warning 
ligh 
t
Room
light
TURN 
SIGNAL 
AND
DIMMER
COMBINATION
SWITCH
Removal
Disconnect 
the
combination 
switch
from 
the 
wire
harness 
at 
the 
connector
plug 
and 
flasher 
unit
terrninal
Fig 
BE 
27
Removing 
turn
signal 
and
dimmer 
combination
switch 
BODY
Specifications 
SAE 
Trade 
Number
12V 
SO 
40W 
6012
12V 
23 
8W
1034
12V
8W 
67
l2V 
7
5W 
89
12V 
23
8W
1034
l2V 
23
8W
l2V 
23W
1073
l2V 
23W
12V 
I 
7W 
161
l2V 
3 
4W 
158
l2V 
3 
4W 
57
l2V 
17W 
161
l2V 
17W 
161
l2V 
17W 
161
l2V 
17W
161
l2V 
17W 
161
l2V 
IOW
2
Loosen 
two 
bolts 
used
to 
install
the 
horn
ring 
on 
the
steering 
wheel
by 
applying 
the 
tool 
from 
reverse 
side 
of
the
steering 
wheel 
and
remove 
the 
horn
ring
3
Remove 
the
steering 
wheel
fixing 
nut 
and 
remove
the
steering 
wheel
4
Unscrew 
two
fixing 
screws 
and 
a
locating 
screw 
and
remove 
the
shell 
cover
5 
Unscrew
two 
screws 
used 
to 
install 
the 
switch 
on 
the
steering 
tube 
and
remove 
the 
switch 
from 
the
locating
hole
on 
the
steering 
tube 
Now 
remove 
the
switch 
unit
completely
BE 
10 

All
turn
signal
lamp 
do 
not
go
out
Flashing 
cycle 
is
too
low
Turn
signal 
lamp
flashing 
cycle 
is
too
high
Flashing
cycle 
of
the
left 
or
right
side 
turn
signal
lamp 
differs
from
that 
of 
the
right 
or
left
side 
turn
signal
lamp 
Only 
left
or
right 
side 
turn
signal 
operates 
Faulty 
flasher 
unit
terminal 
con
tact 
or 
defective 
flasher 
unit
Defective 
turn
signal 
switch
Defective 
flasher 
unit
There 
is 
a 
lam
p 
which 
does 
no 
t
flash
Faulty 
contact 
in
the 
circuit
A
lamp 
having 
wattage 
less 
than
the
specified 
wattage 
is 
used
Defective 
flasher 
unit
Short 
ircuit
A
lamp 
having 
wattage 
larger 
than
the
rated
wattage 
is 
used
Defective 
flasher 
unit
Burnt 
out
lamp 
bulb 
filament
Faulty 
connect 
contact
A
lamp 
other 
than
specified 
is
used 
BODY
When
two 
lead 
wires 
of 
the
flasher 
unit
are 
connected 
with
the 
turn
signal 
switch 
turned
on
and 
the 
individual 
turn
signal
larnps 
light 
the 
flasher 
unit 
is
defective
Conduct
continuity 
test
Check 
the
lamp 
for 
burnt 
out
filament 
and
improper 
socket
contact
Check 
all
lamps 
for
operation
Check
lamp 
which 
does 
not
light
for
burnt 
out 
filarnent 
and 
defec
tive 
socket
Check 
both
side
larnps 
for
difference 
in
brightness
BE 
14 
Repair 
the 
connector
terminal 
or
replace
the
flasher 
unit
If 
the 
turn
signal
switch 
is
defective
replace
Replace 
the
flasher
Wlit
Replace 
if
required
Repair 
as
required
Replace
Replace 
the 
flasher
writ
Repair 
as
required
Replace
Replace 
the
flasher
unit
Replace 
as
required
Repair 
as 
required
Replace 
with 
the
spe
cified 
one 

Flashing 
cycle
varies 
BODY 
ELECTRICAL
Faulty 
contact 
of
power 
supply
circuit
from
ignition 
switch 
to
fuse
Tail 
and
stop 
lamp 
license
lamp
back
up 
lamp
Condition
Both 
left 
and
right 
lamps 
do
not
light 
Probable
cause
Blown 
off
fuse 
or
faulty 
contact
Defective
stop 
larnp 
switch 
or
backup 
lamp 
switch 
or
faulty
contact
Stop 
larnps 
and
backup
lamp 
only
Faulty 
grounding
Only 
one 
side
lamp 
Burnt 
out
lamp 
bulb 
f1lament
lights
Brightness 
of
one
side
lamp 
differs
from 
the
other
HORN
Removal
Adjustment 
Faulty 
contact 
of 
connector 
ter
minal 
and
or 
socket
Faulty 
contact 
of 
connector 
ter
minal
and 
or 
socket
BE 
16
BE 
16
BE 
16 
When 
the 
windshield
wiper
which 
uses 
the
ignition 
for
power
supply 
is
operated 
flashing 
cycle
and
brightness 
change
Method 
of
inspection
Check 
the 
fuse 
for
fusing 
and
faulty 
contact
When
two 
lead 
wires 
of 
the 
switch
are 
connected 
and 
the
lamp 
lights
the
larnp 
and 
circuit
are 
normal
All 
rear 
combination
lamps 
do
not
light
HORN
CONTENTS
TROUBLE
DIAGNOSES 
AND
CORRECTIONS
BE 
15 
Repair 
as
required
Corrective
action
When 
the
fuse 
is
fused
detect 
and 
COf
rect 
the 
cause 
and
replace 
the 
fuse
Replace 
the
switch 
or
repair 
the
connector
terrninal
Repair 
the
grounding
cable 
contact
Replace 
the
larnp
with 
a 
new
one
Repair 
or
replace
Repair 
or
replace 
if
required
BE 
17 

BODY
METERS 
AND 
GAUGES
CONTENTS
CLUSTER 
LID
Oescri
ption
Removal
SPEEDOMETER
Replacement
FUEL 
GAUGE
AND
TEMPERATURE 
GAUGE
Description
Replacement 
BE 
1B
BE 
18
BE 
18
BE 
19
BE 
19
BE 
19
BE 
19
BE 
20
CLUSTER 
LID
Description
The
cluster 
lid 
holds 
various 
rneters
indicators 
and
clock 
located 
around 
the
speedorneter 
Printed
circuit
board 
is
used 
at
the 
back 
of 
the
meter 
as 
shown
in
Figure
BE 
38
and 
the
printed 
circuit
board 
is
connected 
with
multiple
connectors 
Thus 
the 
meters
Can 
be
inspected
and 
serviced
extremely 
easily 
Except 
for 
the
speed
ometer 
all
rneters 
are
operated 
electrically 
The 
fuel
gauge
and 
therrnometer 
are
very 
reliable 
and
they 
are
equipped
with 
bimetal 
devices
F 
a
o
ill 
I
1
a
a
Fig 
BE 
34 
Combination 
meters
Removal
Disconnect 
the
battery 
terminal
depressing 
the 
OIL 
PRESSURE 
AND
IGNITION 
WARNING 
LAMPS
HAND 
BRAKE 
WARNING 
LAMP
BULB 
SPECIFICATIONS
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS
Speedometer
Thermometer 
and 
fuel
meter
Oil
pressure 
and
ignition 
warning 
lamps 
BE 
20
BE 
21
BE 
21
BE 
22
BE 
22
BE 
23
BE 
25
windshield
wiper 
switch
lighting 
switch 
and 
choke 
lever
knobs
turn 
them 
counterclockwise 
to
remove
Remove 
the
escutcheon
2
Inserting 
your 
hand
into 
back 
of 
the
cluster 
lid
disconnect 
the
cigarette 
lighter 
cable 
and
turn 
and
remove 
the
cigarette 
lighter 
outer
case
3 
Remove 
the 
radio 
and 
heater 
control 
knobs
4 
Remove 
the 
shell
cover 
from 
the
steering 
tube
loosen 
the
screws 
used 
to 
secure 
the 
meter
housing 
to 
the
instrument
panel 
and
remove 
the 
cluster 
lid
5 
Pull 
out 
the 
l2
pole 
round
shape 
connector 
and
remove 
the
speedometer 
cable 
union
nut
6 
Remove 
the
cluster 
lid 
from
the 
instrument
panel
Fig 
BE 
35
Removing 
clllSter 
jd
BE 
18 

BODY 
ElECTRICAL
When 
the
ignition 
switch 
is 
set 
to 
ON 
the
ignition
wa
rning 
circuit 
is
closed 
and 
current 
flows 
flows 
from 
the
ignition 
switch 
to 
the
warning 
lamp 
bulb
and
ground
through 
the
regulator 
When 
the
engine 
is 
started 
and 
the
generator 
comes 
into 
operation 
the
generator 
output
current
opposes 
the 
current 
flowing 
from 
the
warning
lamp 
in
effect 
it 
breaks 
the
warning 
circuit
ground
connection 
and 
the
lamp 
goes 
out
l
r
hffi 
u
z 
Ignition 
switch
I
Q 
6
I 
0
c
M 
1 
E
8
ca 
i
L
g
PI 
lot 
c
P
I
j
co
rt
0
relay 
E 
0
5
y 
y 
1
N 
N 
3
Alternator
Regulator
Fig 
BE
41 
Circuit
of 
ignition 
warning 
system
HAND 
BRAKE 
WARNING 
LAMP
This
lamp 
functions 
both 
hand 
brake
warning 
larnp 
and
BULB 
SPECIFICATIONS 
service 
brake 
line
pressure 
differential 
warning 
lamp
When 
a
difference 
between 
front 
and
rear 
brake 
line
pressures 
reaches 
the 
rated
range 
13 
to 
17
kgfcm2 
185
to
242 
lb
sq 
in 
the
ground 
circuit 
for 
the
warning 
lamp
is
closed 
and 
the
warning 
lamp 
lights
IGNITION 
SWITCH
WARNING
LAMP
L 
E
WARNING
SWITCH
1 
SERVICE
BRAKE 
LINE
PRESSU 
R 
E
DIFFERENTIAL
WARNING
J 
SWITCH
Fig 
BE
42 
Circuit
diagram 
for 
brake
warning
system
tern 
Specifications
Square
type 
meter 
Round
type 
meter
Meter 
illumination
larnp 
VoW 
12 
3
4 
2 
12
1 
7 
3
Turn
signal 
pilot 
lamp 
VoW 
12 
3 
4 
2 
12 
1
7 
2
Head
lamp 
main 
high 
beam
VoW 
12 
3
4
I 
12
17
1
pilot 
lamp
Ignition 
warning 
lamp 
VoW 
123
4
I 
12 
17 
1
Oil
pressure 
warning 
lamp 
VoW 
12 
3 
4
1 
12 
1 
7
1
Hand 
brake
warning 
lamp 
VoW 
12 
1 
7 
1
for 
U 
S 
A
CANADA
Clock 
illumination
lamp 
VoW 
123
4 
I 
12 
17 
2
Figure 
encircled 
in
parentheses 
indicates 
number 
of 
bulbs 
used
BE 
21