Clearance
between 
seal
ring 
and
ring
groove 
See
Figure 
AT
97
Standard
clearance
0
04toO 
16mm
0
0016
to 
0
0063 
in
AT162
Fig 
A
T 
96
Measuring 
clearance
I 
earance
I 
Seal
rIng
0d
t 
AT185
II
Fig 
AT 
97
Measuring 
clearance
Assembly
1 
Set
up 
pump
housing 
and 
inner
and 
outer
pump 
gears 
on 
it
2
With 
the 
aid
of 
Oil
Pump 
Assem
bling
Gauge 
ST255800oo 
install
pump 
cover 
to
pump 
housing 
as 
shown
in
Figure 
AT
98
lnnrr 
i
rnl
l
AT166
Fig 
A 
T 
98
Centering 
oil
pump
3
Temporarily 
tighten
pump 
secur
ing 
bolts
4
Set 
the 
runout
of 
oil
pump 
cover
within 
0
07 
mm
0 
0028 
in
total
indicator
reading 
See
Figure 
A 
T
99 
AUTOMATIC 
TRANSMISSION
AT264
Fig 
A 
T 
99
Measuring 
run
out
5
Tighten 
pump 
securing 
bolts 
to
specified 
torque 
0 
6 
to 
0 
8
kg 
m 
4
3
to 
5 
8 
ft
Ib
Note 
Be 
sure
to
align 
converter
housing 
securing 
bolt 
holes
6
Again 
check 
the 
runout 
of 
oil
pump 
cover
Note
When 
former 
Oil
Pump 
As
sembling 
Gauge 
is 
to 
be 
used
make 
a 
screw 
hole 
in
side 
of 
it
Planetary 
carrier
The
planetary 
carrier 
cannot 
be
divided 
into 
its
individual
components
If
any 
part 
or
component 
is 
defec
tive
replace 
the 
carrier 
as 
a 
unit
Inpsection
Check 
with 
a 
feeler 
clearance 
be
tween
pinion 
washer 
and
planetary
carrier
See
Figure 
AT 
100
Standard 
clearance
0 
20 
to 
0 
70
mm
0 
008 
to 
0
028 
in
Clearance
I
LJ 
b
II 
I
AT161
Fig 
AT 
100 
Mea
uring 
pinion 
washer
to
carrier 
clearance
AT
45 
Replace 
if
going 
over 
0 
80 
mm
0 
031
in
Control 
valve
The 
control 
valve
assembly 
consists
of
many 
precision 
parts 
and
requires
extreme
care 
when 
it
has 
to 
be 
re
moved 
and
serviced 
It 
is
good 
practice
to
place 
parts 
in 
a
part 
rack
so 
that
they 
can
be 
restored 
in
valve
body 
in
their
proper 
positions 
Added 
care
should 
also 
be 
exercised 
to
prevent
springs 
and 
other
small
parts 
from
being 
scattered 
and 
lost
Before
assembly
dip 
all
parts 
in
clean 
automatic 
transmission 
nuid 
and
check 
to 
be 
certain
that
they 
are 
free
of 
lint
and 
other 
minute
particles 
If
clutch 
or
band 
is 
burnt
or 
if
oil
becomes 
fouled 
the
control 
valve 
as
sembly 
should 
be
disassembled 
and
flushed
Disassembly
1 
Remove
bolts 
and 
nuts 
which
retain 
oil 
strainer 
Bolts
may 
be
re
moved 
with 
a 
screwdriver 
but 
it 
is
recommended 
to 
use
Hexagon 
Wrench
HT61000800 
and
Spinner 
Handle
HT62350000
See
Figure 
AT 
10 
I
2 
Remove
attaching 
bolts 
With
bolts 
removed
lower 
valve
body
separate 
plate 
and
upper 
valve
body
are 
free 
for 
removal
See
Figure
AT 
102
Note 
Do
not 
allow 
orifice
check
valve 
and 
valve
spring 
in 
lower
valve
body 
from
being 
scattered
and 
lost
when
removing 
sepa
rate
plate
HT61000BOO
HT62350000
Fig 
AT 
101
Removing 
valve
body 
BODY
METERS 
AND 
GAUGES
CONTENTS
CLUSTER 
LID
Oescri
ption
Removal
SPEEDOMETER
Replacement
FUEL 
GAUGE
AND
TEMPERATURE 
GAUGE
Description
Replacement 
BE 
1B
BE 
18
BE 
18
BE 
19
BE 
19
BE 
19
BE 
19
BE 
20
CLUSTER 
LID
Description
The
cluster 
lid 
holds 
various 
rneters
indicators 
and
clock 
located 
around 
the
speedorneter 
Printed
circuit
board 
is
used 
at
the 
back 
of 
the
meter 
as 
shown
in
Figure
BE 
38
and 
the
printed 
circuit
board 
is
connected 
with
multiple
connectors 
Thus 
the 
meters
Can 
be
inspected
and 
serviced
extremely 
easily 
Except 
for 
the
speed
ometer 
all
rneters 
are
operated 
electrically 
The 
fuel
gauge
and 
therrnometer 
are
very 
reliable 
and
they 
are
equipped
with 
bimetal 
devices
F 
a
o
ill 
I
1
a
a
Fig 
BE 
34 
Combination 
meters
Removal
Disconnect 
the
battery 
terminal
depressing 
the 
OIL 
PRESSURE 
AND
IGNITION 
WARNING 
LAMPS
HAND 
BRAKE 
WARNING 
LAMP
BULB 
SPECIFICATIONS
TROUBLE 
DIAGNOSES 
AND
CORRECTIONS
Speedometer
Thermometer 
and 
fuel
meter
Oil
pressure 
and
ignition 
warning 
lamps 
BE 
20
BE 
21
BE 
21
BE 
22
BE 
22
BE 
23
BE 
25
windshield
wiper 
switch
lighting 
switch 
and 
choke 
lever
knobs
turn 
them 
counterclockwise 
to
remove
Remove 
the
escutcheon
2
Inserting 
your 
hand
into 
back 
of 
the
cluster 
lid
disconnect 
the
cigarette 
lighter 
cable 
and
turn 
and
remove 
the
cigarette 
lighter 
outer
case
3 
Remove 
the 
radio 
and 
heater 
control 
knobs
4 
Remove 
the 
shell
cover 
from 
the
steering 
tube
loosen 
the
screws 
used 
to 
secure 
the 
meter
housing 
to 
the
instrument
panel 
and
remove 
the 
cluster 
lid
5 
Pull 
out 
the 
l2
pole 
round
shape 
connector 
and
remove 
the
speedometer 
cable 
union
nut
6 
Remove 
the
cluster 
lid 
from
the 
instrument
panel
Fig 
BE 
35
Removing 
clllSter 
jd
BE 
18