AUTOMATIC
TRANSMISSION
REMOVAL
AND
INSTAllATION
TRANSMISSION
ASSEMBLY
Removal
Installation
TRANSMISSION
ASSEMBLY
When
dismounting
the
automatic
transmission
from
a
vehicle
pay
at
tention
to
the
following
points
1
Before
dismounting
the
trans
mission
rigidly
inspect
it
by
aid
of
the
Troubleshooting
Chart
and
dis
mount
it
only
when
considered
to
be
necessary
2
Dismount
the
transmission
with
utmost
care
and
when
mounting
observe
the
tightening
torque
indi
cated
on
another
table
not
to
exert
excessive
force
Removal
In
dismounting
automatic
transmis
sion
from
vehicle
proceed
as
follows
i
Disconnect
battery
ground
cable
from
terminal
2
Jack
up
car
and
support
its
weight
on
safety
stands
Recommend
a
hydraulic
hoist
or
open
pit
be
utilized
if
available
Make
sure
that
safety
is
insured
3
Remove
propeller
shaft
Note
Plug
up
the
opening
in
the
rear
extension
to
prevent
oil
from
flowing
out
4
Disconnect
front
exhaust
tube
5
Disconnect
selector
range
lever
from
manual
shaft
6
Disconnect
wire
connections
at
inhibitor
switch
CONTENTS
AT
33
AT
33
AT
33
TRANSMISSION
CONTROL
LINKAGE
Removal
and
installation
Adjustment
AT
35
AT
36
AT
36
7
Disconnect
vacuum
tube
from
vacuum
diaphragm
and
wire
connec
tions
at
downshift
solenoid
8
Disconnect
speedometer
cable
from
rear
extension
9
Disconnect
oil
charging
pipe
10
Support
engine
by
locating
a
jack
under
oil
pan
with
a
wooden
block
used
between
oil
pan
and
jack
Support
transmission
by
means
of
3
transmission
jack
11
Detach
converter
housing
dust
cover
Remove
bolts
securing
torque
converter
to
drive
plate
See
Figure
AT
47
AT265
Fig
AT
47
Removing
torque
converter
attaching
bolt
Note
Before
removing
torque
con
verter
scribe
match
marks
on
two
parts
so
that
they
may
be
replaced
in
their
original
posi
tions
at
assembly
12
Disconnect
engine
moun
t
and
hand
lever
bracket
by
removing
two
2
rear
engine
mount
securing
bolts
and
two
2
crossmember
mounting
bolts
13
Remove
starter
motor
14
Remove
bolts
securing
transmis
sion
to
engine
After
removing
these
AT
33
bolts
support
engine
and
transmission
with
jack
and
lower
the
jack
gradually
until
transmission
can
be
removed
and
take
out
transmission
under
the
car
Note
Plug
up
the
opening
such
as
oil
charging
pipe
rear
extension
etc
Installation
Installation
of
automatic
transmis
sion
on
vehicle
is
reverse
order
of
removal
However
observe
the
follow
ing
installation
notes
Drive
plate
mnout
Turn
crankshaft
one
full
turn
and
measure
drive
plate
mnou
t
with
indi
cating
finger
of
a
dial
gauge
rested
against
plate
See
Figure
AT48
Replace
drive
plate
if
in
excess
of
0
5
mm
0
020
in
Maximum
allowable
mnout
0
3
mm
0
012
in
A
T266
Fig
A
T
48
Measuring
drive
plate
runout
2
Installation
of
torque
converter
Line
up
notch
in
torque
converter
with
that
in
oil
pump
Be
extremely
careful
not
to
cause
undue
stresses
in
parts
in
installing
torque
converter
See
Figure
A
T
49
STEERING
6
Adjust
the
backlash
at
the
neutral
point
by
screwing
the
adjusting
screw
so
that
the
movement
of
the
gear
arm
top
end
radius
7
mm
5
00
in
is
within
0
1
mm
0
0039
in
and
lock
temporarily
by
the
nut
Fig
ST
12
Checking
backlash
Fig
ST
13
Adjusting
backlash
7
Fill
gear
oil
about
0
24
liter
I
2
US
pt
3
8
Imp
pt
into
assembly
through
f1ller
hole
and
install
a
mIer
plug
INSTALLATION
Installation
can
be
accomplished
in
the
reverse
order
of
removal
Pay
attention
to
the
following
points
I
Make
sure
that
the
steering
wheel
moves
smoothly
2
Check
the
alignment
of
the
steering
wheeL
3
Free
travel
of
steering
wheel
should
be
20
to
25
mm
0
787
to
0
984
in
COLLAPSIBLE
STEERING
CONTENTS
DESCRIPTION
STEERING
COLUMN
JACKET
TUBE
STEERING
POST
CLAMP
ST
8
ST
9
ST
10
ST
11
COLUMN
BEARING
DISASSEMBL
Y
INSPECTION
REASSEMBL
Y
ST
12
ST
12
ST
12
ST
13
ST
7
CHASSIS
The
following
tightening
torque
of
nuts
shall
be
adopted
Ball
stud
nut
3
0
to
5
0
kg
m
21
7
to
36
2
ft
lb
Gear
arm
nut
14
kg
m
101
ft
lb
Idler
arm
nut
57
to
6
3
kg
m
41
2
to
45
6
ft
lb
2
Assembly
of
the
idler
assembly
is
accomplished
as
follows
I
Apply
soap
water
on
the
outer
circumference
of
bushing
Press
the
bushing
into
the
idler
arm
carefully
until
the
bushing
protrudes
equally
at
the
both
sides
2
Fit
idler
arm
body
in
the
rubber
bushing
Keep
the
idler
arm
center
line
in
parallel
with
the
chassis
center
line
INSTALLATION
Installation
can
be
accomplished
in
the
reverse
order
of
removal
Pay
attention
to
the
following
points
Set
the
length
of
both
side
rods
to
296
8
mm
11
69
in
It
should
be
done
between
the
ball
stud
centers
2
Check
wheel
alignment
and
if
necessary
adjust
it
ACCIDENT
COLLISION
When
accident
collision
occurs
unfortunately
and
the
vehicle
especially
its
front
unit
is
damaged
conduct
inspection
in
accordance
with
the
following
instruction
Inspect
the
steering
system
particularly
carefully
because
it
is
a
very
important
unit
for
driving
I
Check
both
side
steering
angles
for
correct
balance
2
With
the
tires
positioned
at
neutral
steering
wheel
bar
for
correct
position
check
the
l
3
Operate
the
steering
system
and
check
it
for
sliding
noise
4
Check
the
operation
for
smoothness
l
5
Check
the
side
rod
and
cross
rod
for
bending
6
Check
the
gear
arm
for
crack
7
Check
the
gear
housing
tiglltening
bolt
for
slackness
and
installation
boss
for
crack
8
Check
the
sector
shaft
serration
for
twisting
9
Check
the
sector
gear
for
crack
10
Check
the
ball
screw
for
pitting
II
Check
the
column
shaft
for
bending
crack
and
sliding
scar
12
Check
the
jacket
tube
for
bending
13
Check
the
steering
post
clamp
for
existance
of
column
offset
14
Check
the
side
member
gear
housing
installation
unit
for
deformation
IS
Check
the
portion
of
the
steering
post
bracket
installed
on
the
steering
post
clamp
for
correct
installation
AD
JUSTMENT
I
Toe
in
The
procedure
of
toe
in
adjustment
is
outlined
in
section
FRONT
AXLE
AND
FRONT
SUSPENSION
2
Steering
angle
Under
the
specified
load
4
passengers
adjust
the
stopper
bolt
of
the
knuckle
arm
so
that
the
inner
wheel
has
an
angle
of
430
Note
Specified
steering
angle
of
wheel
is
430
for
inner
wheel
and
36005
for
outer
wheel
ST
16
BODY
UNDERBODY
ALIGNMENT
CONTENTS
UNDERBODY
GENERAL
SERVICE
INFORMATION
ALIGNMENT
CHECKING
PROCEDURE
BF
9
BF
9
UNDERBODY
GENERAL
SERVICE
INFORMATION
Since
each
underbody
component
directly
affects
the
overall
strength
of
the
body
it
is
essential
that
proper
welding
sealing
and
rust
proofing
techniques
be
observed
during
service
operations
Whenever
the
body
is
repaired
be
sure
to
provide
the
repaired
body
parts
with
rust
proof
In
the
case
of
a
rust
proofmg
critical
underbody
component
it
is
essential
that
a
good
quality
type
air
dry
primer
such
as
corrosion
resistant
zinc
chromate
be
used
Do
not
use
combination
type
primer
surfacers
ALIGNMENT
CHECKING
PROCEDURE
Misalignment
in
the
underbody
affects
the
front
fender
door
trunk
lid
and
window
alignments
and
also
the
tail
gate
and
rear
body
opening
alignments
in
the
case
of
a
station
wagon
or
van
Underbody
misalignment
particularly
affects
the
suspension
system
thereby
causing
various
problems
that
arise
from
suspension
misalignment
It
is
essential
that
underbody
components
be
aligned
within
the
specified
dimensions
given
in
Figures
BF
13
14
and
IS
In
the
event
of
collision
damage
it
is
important
that
underbody
a1ignrnent
be
thoroughly
checked
and
if
necessary
realigned
to
the
specified
dirnensions
There
are
many
tools
that
may
be
ernployed
to
correct
collision
damage
such
as
frame
straightening
machines
external
pulling
equipment
other
standard
body
jacks
PRINCIPLES
OF
TRAMMING
CAR
PREPARATION
TRAMMING
SEQUENCE
BF
9
BF
10
BF
10
To
assist
in
checking
alignment
of
the
underbody
components
repairing
minor
underbody
damage
or
locating
replacement
parts
the
following
underbody
dimensions
and
alignment
checking
information
are
presented
PRINCIPLES
OF
TRAMMING
All
reference
locations
shown
in
Figure
BF
13
14
and
15
are
symmetrical
at
the
centerline
of
the
vehicle
For
example
wheo
performing
a
crosHheck
of
the
body
floor
panel
dimensions
Figures
BF
I3
14
and
IS
the
diagonal
measurement
should
be
the
same
in
boflii
directions
Cross
checking
operations
are
used
to
deter
mine
the
relationship
between
two
locations
on
the
underbody
To
measure
the
distance
between
any
two
reference
points
on
the
underbody
accurately
two
specifications
are
required
I
The
horizontal
dimension
between
the
two
points
to
be
measured
2
The
vertical
dimension
from
the
datum
line
to
the
points
to
be
measured
For
an
example
the
diagonal
measurement
calculated
on
a
horizontal
plane
between
reference
points
of
dimension
line
L
shown
in
Figure
BF
I3
is
631
3
mm
24
8
in
The
specifications
from
the
datum
line
have
a
vertical
height
difference
of
11
6
mm
0
456
in
between
the
forward
location
of
dimension
L
at
vertical
dimension
80
0
mm
3
150
in
and
the
rearward
location
of
dimension
L
at
vertical
dimension
91
6
mm
3
606
in
The
vertical
pointer
used
at
the
forward
location
should
be
positioned
so
as
to
extend
11
6
mm
0
456
in
further
from
the
tram
bar
than
the
BF
9