Page 217 of 513
Fig
BF
47
Adjusting
striker
DOOR
TRIM
For
both
the
front
and
rear
doon
the
door
trims
may
be
removed
and
reinsbJled
in
the
same
method
Removal
I
When
removing
the
door
regulator
handle
lock
inside
handle
escutcheon
and
arm
rest
remove
their
installation
screws
2
When
removing
the
ash
tray
outer
case
remove
the
ash
tray
and
remove
the
installation
screws
3
The
door
finish
is
secured
on
the
door
with
clips
When
removing
the
door
finish
pull
it
toward
you
DOOR
LOCK
MECHANISM
BODY
I
I
Regulator
handle
Imide
handle
escu
tcheon
131
Armrest
Fig
BF
48
Door
trim
III
I
2
Outer
case
Ash
tray
Fig
BF
49
Removing
ash
tray
1
1
Door
lock
2
Spring
3
Inside
handle
4
Locking
plate
5
Locking
plate
spring
6
Stopper
7
Outside
handle
8
Ou
tside
handle
rod
9
Nylon
nut
10
Escu
tchcon
11
Knob
grommet
12
Door
lock
knob
13
Door
lock
cylinder
Fig
BF
50
Front
door
lock
mechanism
SF
27
Page 218 of 513

IT
f
r
J
e
@
@
BODY
Door
lock
2
I
nside
handle
3
Escu
tcheon
4
Door
lock
knob
5
Knob
grommet
Front
door
lock
removal
Fig
BF
51
Rear
door
lock
mechanism
Remove
the
parts
up
to
the
seal
screen
2
Remove
the
door
lock
knob
and
then
remove
the
remote
control
rod
used
to
connect
the
door
lock
to
the
door
lock
cylinder
from
the
door
lock
cylinder
3
Remove
the
inside
handle
installation
screw
and
the
door
lock
assembly
installation
screws
and
withdraw
the
outside
handle
rod
from
the
opening
on
the
lock
assembly
Remove
the
lock
assembly
from
the
service
hole
on
the
inside
panel
I
I
Lock
knob
Inside
handLe
I
3
I
Lock
assembly
Fig
BF
52
Door
wUhout
sealing
screen
4
Detach
the
leaf
clip
used
to
secure
the
lock
cylinder
on
the
door
and
remove
the
lock
cylinder
Fig
BF
53
Removing
front
door
lock
Front
door
lock
installation
1
Installing
the
inside
handle
and
remote
control
Adjust
position
and
install
the
remote
control
so
that
the
Slopper
@
ofthe
inside
handle
Q
lightly
contacts
the
base
plate
of
the
door
lock
CD
If
the
remote
control
is
installed
with
the
inside
handle
Q
pulled
the
locking
plate
@
doesnotintermesh
with
the
ratchet
completely
at
the
full
ratch
and
the
lock
knob
j
does
not
lower
2
Connecting
outside
handle
to
the
locking
plate
Set
the
locking
plate
@lto
the
fully
ratched
position
insert
the
nylon
nut
@
on
the
end
of
the
outside
handle
rod
ID
into
the
locking
plate
hole
@
and
adjust
and
secure
the
nylon
nut
@
with
adhesive
in
a
position
where
BF
28
Page 219 of 513

the
outside
handle
rod
@
is
provided
with
2
to
3
mm
0
0787
to
0
1181
in
play
in
the
stroke
If
the
nylon
nut
@
is
positioned
too
low
the
locking
plate
@
is
depressed
at
the
full
ratch
the
locking
plate
does
not
intermesh
with
the
ratchet
completely
and
the
knob
cannot
be
locked
If
play
in
stroke
of
the
outside
handle
rod
@
is
excessive
may
be
unlocked
up
to
5
mm
0
1967
in
stroke
of
the
outside
handle
will
be
insufficient
If
the
nylon
nut
is
loosened
the
above
described
trouble
occurs
Be
sure
to
secure
the
nut
completely
by
means
of
adhesive
Check
the
springs
@
and
@
for
rust
and
replace
as
required
Tightening
torque
Door
lock
installation
screw
0
12
to
0
2
kg
m
0
9
to
I
4
ft
lb
Door
lock
remote
control
installation
screw
0
12
to
0
2
kg
m
0
9
to
14
ft
lb
Outside
handle
installation
nut
0
2
to
0
3
kg
m
1
4
to
2
2
ft
Ib
Rear
door
lock
removal
1
Remove
the
parts
up
to
the
seal
screen
2
Raise
the
door
glass
to
the
top
and
remove
the
door
DOOR
GLASS
AND
REGULATOR
i
v
BODY
lock
knob
3
Remove
the
bell
crank
installation
screw
Hereinafter
the
instructions
for
removal
of
the
front
door
lock
apply
Fig
BF
54
Door
without
sealing
screen
Rear
door
lock
installation
Install
the
rear
door
lock
in
reverse
sequence
of
removal
Note
Except
for
the
precautions
for
outside
handle
the
precautions
for
the
front
door
lock
apply
AD
1
Front
door
panel
2
Glass
run
rubber
3
Door
window
glass
4
Glazing
rubber
5
Bottom
channel
6
Door
ventilator
frame
7
Ventilator
glass
channel
8
Catch
handle
9
Door
ventilator
glass
10
Pivot
bracket
11
Door
ventilator
weatherstrip
12
Glass
run
rubber
13
Front
window
regulator
14
Door
handle
washer
15
Door
window
regulator
handle
Fig
BF
55
Front
door
glass
and
regulator
construction
4
door
Sedan
SF
29
Page 220 of 513
BODY
i
1
Rear
door
panel
2
Glass
run
rubber
3
Partition
rear
door
weatherstrip
4
Rear
door
glass
5
Rear
door
corner
glass
6
Glazing
rubber
7
Bottom
channel
8
Door
window
regulator
9
Door
handle
washer
10
Door
window
regulator
handle
91
W
10
Fig
BF
56
Rear
door
glass
and
regulator
construction
4
door
Sedan
Removal
Remove
the
door
trim
and
seal
screen
2
Rernove
the
door
glass
stopper
and
lower
the
door
glass
to
the
bottorn
3
Remove
four
door
ventilator
installation
screws
and
detach
the
door
ventilator
Fig
BF
57
Removing
door
ventilator
4
Pull
upward
and
remove
the
door
glass
5
Remove
three
regulator
assembly
installation
screws
and
remove
the
regulator
assembly
from
the
service
hole
Note
The
door
regulator
may
be
removed
without
removing
the
door
lock
Fig
BF
58
Removing
rear
door
window
regulator
BF
30
Page 221 of 513

Installation
Install
the
door
glass
and
regulator
in
reverse
sequence
of
removal
Reinstall
the
seal
screen
after
correctly
adjusting
door
window
closing
SIDE
WINDOW
Removal
I
Remove
the
lock
pillar
moulding
and
remove
the
side
window
handle
set
screws
from
the
body
side
2
Loosen
the
side
window
hinge
installation
screws
and
remove
the
side
window
BODY
7
I
I
I
c
t
2
3
Side
window
glass
Side
window
hinge
Side
hinge
cover
4
Side
window
handle
5
Handle
shim
6
Catch
handle
bracket
Fig
BF
59
Side
window
construction
WINDSHIELD
AND
REAR
WINDOW
CONTENTS
REMOVAL
INSTAllATION
REAR
WINDOW
ELECTRIC
DEFROSTER
Option
SF
31
SF
32
SF
33
REMOVAL
1
Place
a
protective
cover
over
the
hood
front
fenders
instrument
panel
and
front
seat
2
Remove
rear
view
mirror
support
3
Remove
windshield
wiper
arm
assembly
4
On
inside
of
body
loosen
the
lip
of
the
rubber
channel
from
spot
welded
flange
along
the
top
and
sides
of
windshield
opening
With
the
palm
of
the
hand
apply
pressure
to
glass
near
edge
At
the
same
time
use
a
blunt
putty
knife
or
other
suitable
tool
and
carefully
assist
rubber
channel
over
spot
welded
flange
5
After
windshield
rubber
channel
is
free
from
spot
welded
flange
with
aid
of
helper
carefully
lift
windshield
assembly
frorn
body
opening
and
place
it
on
a
protected
bench
Removal
and
installation
Specifications
I
nspection
and
repair
WATERlEAK
CORRECTION
BF
34
SF
34
SF
34
SF
36
Fig
BF
60
Removing
windshield
Note
The
windshield
chrome
moulding
are
installed
in
the
rubber
channel
and
should
be
removed
prior
to
removing
rubber
channel
from
the
gla55
SF
31
Page 222 of 513

INSTALLATION
It
is
important
that
the
body
windshield
opening
be
checked
thoroughly
before
installation
of
the
replacement
windshield
glass
The
procedure
below
outlines
the
method
which
may
be
used
to
check
the
windshield
opening
Check
windshield
rubber
channel
for
any
irregu
larities
2
Clean
off
bid
sealer
around
windshield
opening
and
check
entire
body
opening
flange
for
any
irregularities
3
With
the
aid
of
a
helper
carefully
position
replace
ment
glass
on
windshield
opening
Note
Care
should
be
exercised
not
to
make
glass
strike
body
metal
during
installation
Edge
chips
can
lead
to
future
breaks
4
With
windshield
glass
supported
and
centered
in
body
opening
check
relationship
of
glass
to
body
ope
rung
around
entire
perimeter
of
glass
I
The
inside
surface
of
the
glass
should
completely
contact
the
spot
welded
flange
2
The
curvature
of
the
glass
should
be
uniform
to
that
of
the
body
opening
5
Mark
any
sections
of
body
to
be
reformed
Remove
glass
and
reform
opening
as
required
6
Install
windshield
I
Clean
out
old
sealer
in
glass
cavity
of
windshield
rubber
channel
and
around
base
of
rubber
channel
2
Install
rubber
channel
to
glass
BODY
8F
32
3
Insert
a
strong
cord
in
the
groove
of
the
rubber
channel
where
the
spot
welded
flange
fits
Tie
ends
of
cord
and
tape
to
inside
surface
of
glass
at
bottom
center
of
glass
4
With
the
aid
of
a
helper
carefully
position
and
center
windshield
assembly
in
body
opening
Note
Do
not
position
glass
by
tapping
or
hammering
at
any
time
5
When
the
glass
and
channel
are
properiy
positioned
in
opening
slowly
pull
ends
of
cord
starting
at
lower
center
of
windshield
to
seat
lip
of
rubber
channel
over
spot
welded
flange
Cord
should
be
pulled
first
across
bottom
of
windshield
then
up
each
side
and
finally
across
windshield
top
6
Using
a
pressure
type
applicator
seal
inner
and
outer
lips
of
rubber
channel
to
glass
with
an
approved
weatherstrip
adhesive
as
indicated
in
Figure
BF
57
Seal
completely
around
rubber
channel
Fig
BF
61
Sectional
view
of
rubber
channel
7
Reinstall
all
previously
removed
parts
and
remove
protective
coverings
Page 223 of 513
BODY
REAR
WINDOW
ELECTRIC
DEFROSTER
Option
J
Instrument
harness
Cooler
terminal
J
1
1
c
BW
Ignition
switch
I
lOA
@
hi
u
Heat
wire
glass
switch
T
Fig
BF
62
Wiring
diagram
The
rear
window
electric
defroster
glass
is
furnished
as
an
optional
equipment
It
is
semi
tempered
and
has
electric
heat
wires
baked
to
make
the
rear
window
glass
clear
under
adverse
weather
conditions
The
heat
wire
glass
switch
and
pilot
larnp
are
located
on
the
left
hand
side
of
the
instrument
as
shown
in
Figure
BF
64
Fig
BF
63
Heat
absorbing
rear
glass
Fig
HF
64
Location
of
heat
wire
glass
switch
and
pilot
lamp
3
Fig
BF
65
Front
floor
wiring
BF
33
Page 224 of 513
BODY
Removal
and
installation
The
rear
window
electric
defroster
glass
is
removed
from
or
installed
on
its
position
in
the
same
manner
as
that
for
the
standard
rear
window
glass
Heat
wire
harness
1
Fig
BF
66
Rear
floor
wiring
Note
a
Use
care
not
to
give
scratches
and
wiring
b
Remove
weather
strip
whenever
glass
is
to
be
replaced
After
glass
is
installed
in
place
apply
sealant
between
panel
and
weather
strip
1
Connection
Specifications
Glass
Semi
tempered
heat
absorbing
type
Power
consumption
75W
l2V
Heating
wire
Baked
on
rear
window
Interior
side
Heating
wire
coverage
Horizontal
Vertical
Full
width
390
mm
15
35
in
Inspection
and
repair
Ground
terminal
How
to
locate
a
broken
heat
wire
and
a
break
a
Method
I
Start
the
engine
and
turn
on
the
window
defogger
system
If
the
area
around
a
specific
heat
wire
is
not
defogged
that
line
is
broken
n
if
U
i
p
w
w
j
w
j
fj
f
i
j
L
1
2
Defogged
area
Broken
heat
wire
Fogged
area
Fig
BF
69
Defogging
pattern
BF
34