Page 497 of 513

1
i
I
iF
r
i
I
7
2
r
CHASSIS
2
Install
the
counter
shaft
assembly
to
which
the
counter
bearings
have
been
fitted
on
the
transmission
case
and
determine
thickness
Qf
counter
bearing
shim
to
be
selected
by
the
use
of
a
counter
gear
height
gauge
special
tool
ST23050000
Note
a
Apply
the
bearing
into
the
groove
completely
ij
I
i
I
lyi
FIII
I
1
1
TI
t
J
I
IJt
k
u
lN
III
1
0
SHIM
PC
I
1
7
L
THICKNESS
t
ll
l
1n
J
J
2
ST23040000
3
speed
ST23050000
4
specd
Counter
shaft
Transmission
case
o
0
1
mm
0
0
0039
n
Ir
@
f
@
II
1
Transmission
case
2
Counter
shaft
3
Adjusting
shim
Fig
TM
31
Selecting
counter
slullt
front
bearing
shim
e
lZ
b
Select
shim
s
from
those
shown
in
the
follow
ing
table
so
that
end
play
of
the
counter
shaft
is
0
to
0
18
mm
O
7
1
in
f1l
ft
7
fI
1
Part
number
lli
ifhickness
mm
in
32224
1
32224
18002
32224
18003
32224
18004
32224
18005
32224
18006
0
8
0
0315
0
9
0
0354
1
0
0
0394
LI
0
0433
I
Uo
g
72
1
3
0
0512
I
t
c
Be
sure
to
measure
at
two
or
more
positions
on
end
surface
of
the
outer
race
3
Remove
the
counter
shaft
assembly
from
the
trans
mission
case
Main
shaft
Note
When
assembling
be
sure
to
apply
gear
oil
to
rotating
and
sliding
parts
such
as
bushing
b
ring
etc
Install
the
coupling
sleeve
shifting
insert
and
synchronizer
spring
on
the
synchronizer
hub
Note
a
Be
careful
not
to
hook
front
and
rear
ends
of
the
synchronizer
spring
to
same
insert
b
Be
sure
that
the
hub
and
sleeve
operates
smoothly
and
correctly
by
hand
I
I
Fig
TM
32
Installing
sp
ring
spread
T
2
Install
the
needle
bearing
from
rear
end
of
the
main
shaft
TM
l0
Page 498 of 513
r
TRANSMISSION
t
i
i
it
ii
I
S
3
Install
the
main
shaft
2nd
gear
Fig
TM
33
Installing
main
shaft
2nd
gear
4
Install
the
baulk
ring
5
Install
the
synchro
hub
assembly
Note
Line
up
the
shifting
insert
to
groove
on
the
baulk
ring
If
Fig
TM
34
Installing
syncliro
hub
n
i
I
t
J
6
Install
the
1st
gear
side
neejUe
beari
ng
baulk
ring
and
main
shaft
1st
gear
in
that
ordir
t
r
40
Fig
TM
35
Inital1inimain
sh
aft
1st
gear
7
Apply
the
main
shaft
thrust
washer
and
fit
the
main
shaft
bearing
rearside
by
the
use
of
a
main
sh
ft
bearing
drift
special
tool
ST22350000
I
5122350000
J
I
j
I
1
8
J
J
Install
the
needle
bearing
main
shaft
3rd
gear
baulk
l
q
f
T
Fig
TM
36
Fitting
mai
esliaftbearing
ring
and
synchronizer
hub
assembly
from
front
end
of
the
main
shaft
r
J
J
TM
11
r
Fii
TM
37
Installing
main
sliaft3rrJg
i
4J
i
4
0
f
tIrfL
r
it
I
lt
n
j
i
11
Page 499 of 513

fVI
CHASSIS
9
Install
the
steel
ball
synchro
hub
thrust
washer
and
main
shaft
pilot
bearing
Note
a
Grease
sliding
surface
of
the
steel
ball
and
thrust
washer
b
When
nstailing
the
thrust
washer
be
careful
to
face
the
front
and
rear
directions
correctly
THRUST
SIDE
FRONT
OIL
GROOVE
SlOE
REARl
if
c
o
DINT
FOR
OIL
r
1
r
Fig
TM
J8
Synchro
hub
thrust
washer
i
the
main
bearing
front
side
to
the
main
drive
gear
m
stall
the
main
bearing
washer
and
snap
ring
Note
When
installing
the
main
bearing
washer
be
sure
to
face
the
web
portion
to
the
bearing
side
b
Be
SUo
re
to
fit
the
snap
ring
correct
y
r
secu
tDthegroove
t
I
i
II
t
d
l
I
t
iIf
i
c
c
f
1
ST22350000
It
i
r
4
t
r
4
FiftJ
g
mairi
shafi
bearing
A
I
t
T
M
12
II
Install
the
baulk
ring
on
the
main
drive
gear
and
combining
with
the
main
shaft
complete
the
main
shaft
assembly
12
Combine
the
main
shaft
assembly
with
the
counter
shaft
and
install
them
on
the
adapter
plate
Note
Apply
the
main
bearing
front
end
approximately
5
mm
0
1969
in
fim
line
up
the
counter
shaft
bearing
center
lightly
tap
the
main
drive
gear
with
a
wooden
mallet
and
thus
install
the
main
shaft
assembly
and
counter
slieft
on
the
adapter
plate
Fig
TM
40
Combining
gear
assembly
13
Install
the
shift
fork
on
each
fork
rod
1
II0te
a
Pay
attention
on
the
shift
fork
installing
direc
tion
b
Be
sure
that
there
is
no
98
between
the
fork
rod
and
shift
fork
J
b
I
1
lIst
2nd
shift
rod
2
Striking
rod
13
13rd
4th
hift
rod
4
Reverse
shift
rod
Fig
TM
41
La
put
of
shift
fork
and
fork
rod
1
r
J
Page 500 of 513

j
TRANSMISSION
14
Install
each
fork
rod
together
with
the
check
ball
plug
check
ball
check
ball
spring
and
interlock
plu
er
by
the
use
of
a
fork
rod
guide
special
tool
ST236200
0
Note
a
Install
the
fori
rod
at
a
p
tion
where
tha
for
rod
check
ball
groove
coincides
with
the
ball
b
In
tha
standard
position
upper
surface
of
the
plug
is
flush
with
upper
surface
of
the
adapter
c
When
installing
the
plug
ba
sure
to
apply
thread
locking
agent
I
1
I
Ch
eck
ball
I
2
I
Special
toot
ST23620000
Fig
TM
42
InstaUing
check
ball
i
l
SET
SCREW
J
r
r
I
1st
2nd
SHIFT
ROD
PLUNGER
3rd
4th
SHIF1
RO
U
BALL
lt
SPRING
r
if
If
f
J
REVERSE
SHIFT
ROD
Fig
TM
43
Layout
of
check
ball
15
Drive
shift
fork
retaining
pin
Fig
TM
44
Driving
retaining
pin
16
Install
the
main
shaft
reverse
gear
thrust
washer
and
secure
them
with
a
snap
ring
Note
When
installing
the
thrust
washer
tha
web
portion
to
the
gear
sid8
be
sure
to
face
I
J
ll
it
ij
I
r
7
I
t
Lt
l
i
JI
h
l
p
II
Si
ap
dng
l
iVf
31
via
I
i
i
2
I
Reverse
gear
rll
f
F
O
1
Ii
ct
I
C
I
jf
1
Fig
TM
45
bista
ling
reveTS
gear
fJ
i
tJ
i
J
I
1
i
4
1
a
ot
j
l
i1i
o
f
tJ
r
w
i6
J
t
F
I
f
1
it
IV
I
17
1
t
1
the
reverse
@Isr
e
r
tilgether
wi1
tJthe
r
shift
k
Oc
shi
k
7i
fN
revers
lO
r
r
1
mg
1
1
f
i
J
4t
z
1
if
f
St
J
f
l
p
t
A
J
t
M
ff
J
1
A
Note
In
order
to
in
re
t
1h
f
t
li
u
r
is
O
cracked
apply
onl
fo
rk
r
id
ope
te
thet6t1ier
fori
J
t
i
fod
an
make
sU
r
e
that
th
gljllr
aoes
nOt
miiSli
J
o
I
t
J
t
if
z
TM
13
1
t
Page 501 of 513
7
CHASSIS
I
1
I
Reverse
gear
shift
fork
2
I
Reverse
idler
gear
Fig
TM
46
Installing
reVeTse
idler
gear
18
Install
the
3rd
4th
shift
fork
and
drive
the
shift
fork
retaining
pin
by
the
use
of
a
special
tool
ST23520000
t
1
f
1
1
t
t
A
t1
5
t
ii
r
Fig
TM
47
f
Jt
r
19
Remo
Al
tIJe
3dapter
plate
from
the
attachment
and
i
stall
in
m
t
j
t
mission
tase
I
1
Note
a
Be
su
to
install
selected
I
eviOusly
the
counter
bearing
shim
i
r
t
1
K
s
l
i
1t
p
Fig
TM
48
Installing
counter
bearing
shim
b
Remove
oil
apply
adhesive
on
the
joint
and
install
the
adapter
plate
on
the
transmission
case
c
When
installing
lightly
lap
with
a
wooden
mallet
and
be
sure
to
line
up
the
knock
pin
hole
Fig
TM
49
Installing
transmission
case
20
Coinciding
the
striking
le
Alr
install
the
rear
ex
tension
Note
3
Be
sure
to
remove
oil
and
apply
adhesive
on
the
surface
joined
with
the
adapter
plate
b
Tighten
the
installation
bolts
symmetrically
and
evenly
so
as
not
to
tighten
unevenly
TM
14
Page 502 of 513

YO
TRANSMISSION
27
Upon
completion
of
the
reassembly
confIrm
that
Measure
depth
from
the
front
cover
installing
I
The
main
shaft
is
notJ
tiirned
synchronously
when
I
surface
to
end
surface
of
the
main
bearing
outer
gear
is
shifted
to
neutral
and
the
main
drive
gear
is
turned
race
by
the
use
of
vernier
caliper
depth
gauge
nd
light1y
select
shimlsl
from
those
shown
in
the
foIlOW
g
l
table
so
that
the
depth
is
5
g
15
mm
0
1
9
2
Operatin
r
e
is
not
excessive
d
gears
n
be
t
o
0059
in
i
shifted
smoothly
when
Ifjifted
to
the
mdlVldual
speeds
rt
6
1
1
itl
M
il
TM
15
If
tl
Fig
TM
50
Installing
rear
extension
21
Install
the
bushing
plunger
return
spring
and
return
spring
plug
Note
When
installing
apply
adhesive
to
the
return
spring
plug
t
l
4
0
fj
I
t
I
Plunger
2
Bush
I
31
Return
spnng
4
Return
spring
plug
Fig
TM
51
Installing
return
spring
22
23
24
Install
the
stopper
pin
and
E
rjng
Instal
e
speedometer
pinion
Select
main
drive
gear
bearing
shim
s
Note
Part
number
Thickness
mm
in
32208
18000
32208
18001
32208
18002
0
5
0
0197
0
2
0
0079
jeL
J
f
l
r
I
l
0
J
3
I
L
r
1
v
tti
t
4J
m
cv
Shim
thickness
t
5
00
mm
O
1969
n
2
3
J
ib
m
J
i
I
Shim
thickness
f
I
M
r
Fig
TM
52
Seiecti
g
main
drive
7
arbeari
g
s
j
I
25
Install
the
oil
seal
on
the
fronhcover
amtsecure
it
together
with
the
adjusting
shim
4f
J
ring
0
Note
Grease
the
oil
seal
lip
I
26
Install
the
ci
Itc
release
b
aring
luru
rring
and
withdrawal
lever
p
Main
d
ve
gear
Front
cover
Front
cover
adJhsting
shim
i
Ii
Page 503 of 513

CHASSIS
REINSTALLATION
Remount
the
transmission
in
reverse
sequence
of
dismounting
TRANSMISSION
GEAR
CONTROL
CONTENTS
DESCRIPTION
COLUMN
SHIFT
CONTROL
SYSTEM
Removal
TM
16
TM
17
TM
17
DESCRIPTION
The
B
10
series
uses
three
types
of
transmission
control
system
Those
vehicles
mounted
with
three
forward
speed
transmission
use
column
shift
control
system
and
when
collapsible
steering
option
is
adopted
the
vehicle
uses
collapsible
control
system
Those
vehicles
mounted
with
four
forward
speed
transmission
use
direct
B
VIEW
CROSS
SHAFT
BRACKET
CROSS
SHAfT
C
VIEW
HANGE
LEVER
l
rwIl
CHANGE
LEVER
C
2
3rdl
r
X
h
Inspection
and
repair
Installation
Adjustment
TM
18
TM
18
TM
18
floor
shift
control
system
and
those
mounted
with
automatic
transmission
use
remote
control
floor
shift
system
The
collapsible
transmission
control
rod
is
used
to
gether
with
the
collapsible
steering
When
collision
occurs
delrin
mold
located
in
an
intermediate
position
of
the
control
rod
is
cut
off
the
control
rod
slides
toward
axial
direction
and
shock
is
absorbed
c
0
CONTROL
ROD
r
A
v
t
c
t
IT
Ii
A
VIEW
MANUAL
LEVER
II
l
MANUAl
lEVER
11st
r
lW1
11nd3rd
IIooV
j
II
1
0SI
2nd
Jrd
I
I
j
tl
Control
system
3
forward
speed
transmission
Ffg
TM
53
t
f
Voo
1
ITM
16
Page 504 of 513
TRANSMISSION
COLUMN
SHIFT
CONTROL
SYSTEM
Removal
Remove
the
steering
wheel
assembly
Fig
TM
54
Rem01
ing
steering
wheel
2
Remove
the
steering
column
shell
cover
turn
signal
and
lighting
switch
completely
Fig
TM
55
Removing
steering
column
shell
cover
Fig
TM
56
Removing
turn
signal
and
lighting
switch
3
Remove
the
snap
ring
and
control
lever
pivot
pin
and
withdraw
the
hand
lever
A
A
V
l
Y
e
f
I
1
I
V
e
tl
f
r
4
2i
L
1
I
Snap
ring
2
Control
lever
pivot
pin
I
3
I
C
washer
Fig
TM
57
Withdrawing
hand
ever
4
Remove
the
C
washer
TM
17
i
MI
ig
r
M
5J
emOVing
change
lever
J
y
Ji
1
r
oJ