Page 465 of 513

CHASSIS
3
Make
sure
that
the
wire
or
chain
used
to
suspend
the
engine
is
positioned
properly
so
that
no
load
is
applied
to
the
insulators
and
remove
the
nuts
completely
4
Lift
up
the
engine
and
separate
the
insulators
from
the
engine
mounting
brackets
l
J
o
II
f
T
io
I
t
i
1
A
t
t
I
21
u
I
1
Qj
1
It
I
j
fi
I
I
lt
y
Ii
Fig
ER
2
Removing
front
mounting
Reinstallation
Reinstall
the
engine
mounting
insulators
in
reverse
sequence
of
removal
noting
the
following
matters
Both
the
left
and
right
engine
mounting
insulators
are
used
commonly
However
when
installing
them
pay
attention
on
their
upper
and
lower
directions
When
they
are
installed
correctly
the
positioning
pin
is
projected
downward
f
9
POSITIONING
PIN
I
FRONT
CROSS
MEMBER
Fig
ER
3
Insulator
installinx
position
2
Shape
of
the
right
side
bracket
differs
from
that
of
the
left
side
bracket
Tighten
the
bolts
and
nuts
correctly
md
securely
Bolt
CD
V
Total
four
each
for
both
sides
Tightening
torque
kg
m
ft
Ib
1
6
to
2
1
11
6
to
15
2
0
9
to
I
2
6
5
to
8
7
Nut
@
i
Total
four
each
for
both
sides
@
CID
1
@
CD
l
Fig
ER
4
Front
mounting
installation
REAR
ENGINE
MOUNTING
Removal
Support
the
transmission
with
ajack
or
other
proper
stand
so
that
the
engine
does
not
drop
down
2
Remove
the
mount
member
installation
bolts
Now
the
engine
can
be
separated
from
the
body
3
The
mount
member
is
provided
with
an
opening
for
removing
and
installing
operations
Remove
the
nuts
and
separate
the
insulator
from
the
transmission
ER
2
Page 466 of 513
ENGINE
REMOVAL
INSTAllATION
Fig
ER
5
Rear
mounting
4
Remove
four
bolts
and
separate
the
insulator
from
the
engine
mount
member
Reinstallation
Reinstall
the
rear
engine
mounting
in
reverse
sequence
of
removal
noting
the
following
matters
I
Tighten
the
nuts
and
bolts
correctly
and
securely
Lp
FRONT
FOR
MANUAL
TRANSMISSION
Nut
@
mount
member
insulator
Nut
@@
transmission
insulator
Bolt
CD@
mount
member
body
Tightening
torque
kg
m
ft
Ib
0
6
to
0
8
4
3
to
5
8
1
9
to
2
6
l3
to
18
8
3
2
to
4
0
23
1
to
28
9
Fig
ER
6
Rear
mounting
installation
2
Carefully
arrange
the
front
and
rear
directions
of
the
rear
engine
mounting
when
installing
tp
FRONT
FOR
AUTOMATIC
TRANSMISSION
Fig
ER
7
R
ar
mounting
specifications
ER
3
Page 467 of 513

CHASSIS
ENGINE
REMOVAL
AND
INSTALLATION
CONTENTS
PR
ECAUTIONS
REMOVAL
ERA
ERA
PRECAUTIONS
Be
sure
to
use
fender
cover
so
that
the
body
is
not
damaged
2
When
lifting
the
engine
or
when
jacking
up
the
engine
pay
attention
for
safety
and
carry
out
operation
correctly
so
that
the
parts
are
not
damaged
REMOVAL
I
Removing
hood
Open
the
hood
remove
four
installation
bolts
and
remove
the
hood
2
Disconnect
the
battery
cable
from
the
terminal
3
Removing
radiator
Drain
water
from
the
radiator
disconnect
two
radiator
hoses
remove
four
radiator
installation
bolts
and
remove
the
radiator
Fig
ER
8
Removin
radiator
4
Removing
cables
and
hoses
Disconnect
the
following
cables
hoses
and
wires
High
voltage
cable
between
ignition
coil
and
distribu
INSTAllATION
ER
6
tor
Cable
to
the
thermal
transmitter
Cable
to
the
oil
pressure
switch
Cable
to
the
primary
side
of
the
distributor
Cable
to
the
starting
motor
Fuel
hose
Cable
to
the
alternator
Heater
hose
for
model
with
heater
only
Wires
for
accelerator
and
choke
The
operation
will
be
carried
out
more
easily
by
removing
the
air
cleaner
Fig
ER
9
Right
side
of
engine
compartment
Fig
ER
10
Left
side
of
engine
compartment
ERA
Page 468 of 513

ENGINE
REMOVAL
INSTAllATION
5
Disconnecting
clutch
wire
on
right
hand
drive
model
On
left
hand
drive
model
disconnect
hydraulic
line
from
the
clutch
slave
cylinder
Disconnect
the
clutch
wire
at
the
portion
of
the
withdrawal
lever
See
the
section
covering
the
clutch
6
Remove
the
exhaust
front
tube
ij
f
I
Fig
ER
11
Disconnecting
dutch
wire
7
Disconnect
the
cable
to
the
back
up
lamp
switch
8
Disconnect
the
speedometer
cable
9
Remove
the
propeller
shaft
Remove
four
bolts
used
in
the
differential
carrier
side
and
withdraw
the
propeller
shaft
10
Remove
the
shift
lever
Model
with
remote
control
shift
lever
Disconnect
the
remote
control
rod
at
the
portion
of
transmission
outer
lever
and
remove
the
remote
control
rod
Model
with
floor
shift
lever
Remove
the
boot
withdraw
the
lock
pin
and
remove
the
lever
The
operation
is
carried
out
in
the
passenger
compartment
Fig
ER
12
Removing
fTont
tube
Model
with
automatic
transmission
Remove
pins
from
both
ends
of
the
cross
shaft
and
remove
the
shift
rod
II
Suspend
the
engine
with
wire
Fig
ER
13
Removing
remote
control
rod
12
Remove
the
front
engine
mounting
installation
nuts
13
Remove
the
rear
engine
mounting
installation
nuts
14
When
removing
the
engine
mounting
installation
nuts
be
sure
to
apply
a
jack
beneath
the
transmission
ER
5
Page 469 of 513
15
Lift
up
the
engine
toward
the
front
INSTALLATION
Install
the
engine
in
reverse
sequence
of
removal
CHASSIS
Fig
ER
14
Lifting
up
engine
SERVICE
JOURNAL
OR
BULLETIN
REFERENCE
DATE
JOURNAL
or
BULLETIN
No
PAGE
No
ER
6
SUBJECT
Page 470 of 513
DATSUN
1200
MODEL
B
110
SERIES
I
NISSAN
I
NISSAN
MOTOR
CO
LTD
TOKYO
JAPAN
SECTION
CL
CLUTCH
CLUTCH
CLUTCH
CONTROL
SfRVICE
DATA
AND
SPECIFICATIONS
TROUBLE
DIAGNOSES
AND
CORRECTIONS
CL
1
CL
5
CL
12
CL
13
Page 471 of 513

CLUTCH
CLUTCH
CONTENTS
DESCRIPTION
REMOVAL
DISASSEMBL
Y
INSPECTION
AND
ADJUSTMENT
Clutch
assembly
Cll
CL
2
CL
2
CL
2
CL
2
DESCRIPTION
The
clutch
is
a
single
dty
disc
diaphragm
spring
type
clutch
The
major
components
are
clutch
cover
pressure
plate
diaphragm
spring
and
wire
rings
The
clutch
disc
is
provided
with
riveted
pia
tes
on
both
surfaces
and
coil
springs
arranged
in
a
link
The
coil
springs
absorb
shock
while
engaging
the
clutch
softening
and
smoothing
clutch
30
1181
I
4J
I
m
I
I
5
O
N
l
l
9
p
1L
oz
l
t
O
Ii
N
lt
o
O
Vf
I
1
I
t
I
0
tN
00
f
M
g
1
co
0
00
U
N
N
y
Disc
assembly
Release
bearing
and
sleeve
REASSEMBL
Y
CL
3
CL
4
CL
4
CL
4
CL
5
Release
mechanism
REINSTALLATION
engagement
Release
bearing
sleeve
and
withdrawal
lever
are
used
to
control
clutch
engagement
and
disengagement
Each
part
of
the
clutch
assembly
is
secured
with
rivets
Therefore
when
a
trouble
is
uncorrectable
replace
the
clutch
assembly
wHh
J
new
assembly
93
53
3
682
JOOD4
33
Unit
mm
in
Fig
CL
l
Construction
of
clutch
ell
Page 472 of 513

CHASSIS
REMOVAL
The
clutch
assembly
is
dismounted
primarily
in
the
same
manner
as
the
engine
assembly
Thus
when
dis
mounting
the
clutch
assembly
refer
to
the
Section
TM
Transmission
Removal
and
other
relative
sections
W
II
11
I
Clutch
assembly
I
2
I
Clutch
disc
assembly
Fig
CIr2
Clutch
assembly
and
disc
assembly
DISASSEMBLY
When
separating
the
clutch
assembly
from
the
flywheel
loosen
and
remove
the
installation
bolts
diago
nally
and
gradually
Note
When
separating
the
clutch
assembly
from
the
flywheel
support
the
clutch
cover
sufficiently
and
loosen
the
installation
bolts
gradually
and
carefully
because
the
diaphragm
spring
tension
is
always
applied
2
Removing
release
mechanism
I
Remove
the
dust
cover
from
the
clutch
housing
2
Remove
the
return
spring
from
the
bearing
sleeve
and
separate
the
withdrawal
lever
from
the
bearing
sleeve
3
Remove
the
release
bearing
and
bearing
sleeve
from
the
front
cover
and
remove
the
withdrawal
lever
from
the
withdrawal
lever
ball
pin
1
I
Withdrawal
lever
3
Release
bearing
2
Return
spring
Fig
CL
3
Disassembling
release
mechanism
3
Withdraw
the
release
bearing
from
the
bearing
sleeve
by
the
use
of
a
bearing
puller
I
t
I
Release
bearing
I
2
I
Bearing
sleeve
Fig
CIr4
Withdrawing
rekas
b04ring
INSPECTION
AND
ADJUSTMENT
Thoroughly
clean
all
disassembled
parts
except
for
disc
assembly
and
release
bearing
and
check
them
for
wear
crack
and
other
defective
conditions
Clutch
assembly
I
Check
the
clutch
cover
diaphragm
spring
pressure
plate
etc
for
excessive
wear
crack
and
damage
When
noise
occurs
on
the
clutch
assembly
replace
CL
2