Page 201 of 513
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Fig
BF
t
3
Body
alignment
Sedan
SF
11
Page 202 of 513
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BODY
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Unit
mm
in
Page 203 of 513
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Fig
BF
15
Body
alignment
Van
BF
13
Page 204 of 513

BODY
HOOD
CONTENTS
REMOVAL
AND
INSTAllATION
Removal
Installation
SF
14
SF
14
SF
14
REMOVAL
AND
INSTALLATION
Removal
Disconnect
the
windshield
washer
hose
at
the
nozzle
2
In
order
to
protect
the
hood
from
damaging
place
rag
in
both
sides
of
the
hood
rear
end
loosen
the
hood
hinge
installation
bolts
and
remove
the
hood
supporting
it
from
both
sides
as
shown
in
the
following
figure
Two
workers
are
required
Fig
BF
16
Removing
hood
hinge
I
i
7
r
r
o
r
il
Zc
h
2
Fig
BF
17
Remvoing
hood
HOOD
lOCK
Removal
Adjustment
Lubrication
Installation
SF
14
SF
14
SF
15
SF
16
Install
the
hood
in
reverse
sequence
of
removal
carefully
so
that
the
hood
is
flush
with
the
fender
top
and
clearance
between
the
hood
and
fender
is
aligned
evenly
toward
overall
circumferenc
e
of
the
hood
when
the
hood
is
closed
HOOD
LOCK
@
OJ
d
@
Q
o
1
Dovetail
bolt
2
Dovetail
bolt
retaining
nut
3
Spring
4
Safety
catch
lever
5
Female
lever
6
Spring
7
Hood
lock
control
lever
8
Rubber
grommet
Fig
BF
18
Hood
lock
mechanism
Removal
I
Remove
the
radiator
grille
loosen
the
installation
bolts
and
remove
the
male
side
of
the
hood
lock
2
Disconnect
the
hood
lock
wire
from
the
female
side
of
the
hood
lock
and
remOve
the
female
side
of
the
hood
lock
BF
14
Page 205 of 513

BODY
Fig
BF
19
R
g
male
side
of
the
hood
lock
Fig
BF
20
Removing
female
side
of
the
hood
lock
3
Remove
three
screws
and
remove
the
hood
lock
control
lever
Fig
BF
21
Removing
hood
lock
control
lever
Adjustment
Centering
the
hood
lock
The
male
side
hook
lock
is
provided
with
a
3
mm
0
118
in
adjusting
stroke
toward
left
and
right
sides
of
the
vehicle
and
the
female
side
with
a
3
rnm
0
118
in
adjusting
stroke
toward
front
and
rear
sides
of
the
vehicle
Loosen
the
installation
bolts
and
align
the
center
correctly
Dovetail
bolt
lock
nut
Tightening
torque
1
5
to
2
5
kg
m
10
8
to
18
1
ft
lb
flL
t1t
m
m
Male
and
female
111
l
111m
attaching
bol
W
TIghtening
I
lb
I
I
torque
0
38
to
0
51
kg
m
l
i
2
7
to
3
7
ft
Ibl
j
rffi
u
Ilillr
iji
Displacement
of
center
3
mm
0
512
in
max
Fig
BF
22
Section
view
of
hood
lock
Adjusting
hood
lock
control
lever
operating
force
When
the
control
lever
operating
force
is
excessive
loosen
the
dove
tail
bolt
retaining
nut
@
increase
dove
tail
bolt
CD
installed
length
and
reduce
tension
of
the
spring
Tightening
tore
ue
t
I
ili
4r
ti
llt4
t
j
Dove
tail
bolt
retaining
nut
S
r
1
5
to
2
5
kg
m
10
8
to
Up
ft
lb
Adjusting
hood
tightness
After
closing
the
hood
panel
completely
push
the
center
of
the
front
portion
of
it
by
hand
and
check
whether
there
is
a
free
play
of
2
to
6
mm
0
079
to
0
236
in
If
it
is
out
of
the
above
mentioned
range
adjust
the
length
of
the
dove
tail
bolt
CD
to
increase
or
decrease
tension
of
the
spring
2
to
6
mm
0
079
to
0
236
inl
Fig
BF
23
Checking
free
play
of
hood
panel
After
adjusting
tighten
the
dove
tail
bolt
retaining
nut
to
above
the
tightening
torque
SF
15
Page 206 of 513

BODY
Fig
BF
24
Adjusting
dove
tail
bolt
Notes
When
inspecting
the
hood
lock
note
the
following
a
Check
to
be
sure
that
dove
tail
bolt
retaining
nut
VI
is
tightened
securly
with
specified
tightening
torque
b
Check
catcher
of
the
safety
catch
lever
for
wear
and
the
spring
ID
I
for
weakness
and
break
If
the
spring
is
broken
the
hood
may
be
unlocked
and
rapidly
open
during
driving
c
Check
the
female
lever
for
smooth
and
conect
operation
and
the
spring
@
for
weakness
and
break
If
the
female
lever
does
not
mova
smoothly
angaging
stroka
with
tha
dove
tail
bolt
will
ba
reduced
and
it
may
be
disengaged
d
Measure
the
di
S6
to
check
the
dimension
A
The
dimension
B
should
be
mora
than
8
5
mm
10
335
in
BF
16
GAUGE
r
B
A
A
5
0
mm
0
197
in
B
8
5
mm
0
335
in
Fig
BF
25
Saftey
catch
ever
position
Lubrication
When
check
or
adjust
the
hood
lock
lubricate
the
pivot
catcher
and
return
spring
ID
of
the
safety
catch
lever
@
thoroughly
Also
lubricate
the
lever
of
the
hood
lock
femel
ID
for
smooth
and
correct
operation
See
Figure
BF
26
LUBRICATING
POINT
Fig
BF
26
Lubricating
points
Page 207 of 513
BODY
FRONT
FENDER
AND
FRONT
END
CONTENTS
FRONT
FENDER
Removal
FRONT
BUMPER
BF
17
BF
17
BF
18
FRONT
FENDER
i
RADIATOR
GRILLE
OUTSIDE
MIRROR
BF
18
BF18
1
Front
fender
2
Cowl
top
sealer
3
Front
fender
sealer
4
Cowl
top
5
Side
dash
board
6
Front
pillar
7
Front
bumper
8
Front
bumper
stay
9
Front
bumper
side
bracket
10
Bumper
side
bracket
shim
Removal
Fig
BF
27
Front
fender
and
front
end
components
I
Open
the
hood
disconnect
the
battery
terrninal
for
the
sake
of
safety
and
disconnect
wirings
for
the
head
lamp
and
side
marker
lamp
at
their
connecting
terminals
2
Remove
the
front
bumper
radiator
grille
and
radiator
grille
surround
3
Remove
the
sm
moulding
and
holding
the
fender
remove
it
Fig
BF
28
Removing
front
fender
I
BF
17
Page 208 of 513

BODY
Fig
BF
29
Removing
front
fender
II
FRONT
BUMPER
Remove
six
bolts
retaining
bumper
stay
to
body
and
remove
the
front
bumper
from
the
body
together
with
the
bumper
stay
RADIATOR
GRILLE
Loosen
self
tapping
screws
five
self
tapping
screws
for
sedan
station
wagon
and
van
and
ten
for
coupe
and
remove
the
radiator
grille
frorn
the
body
The
radiator
grille
for
coupe
is
made
of
ABS
resin
Be
careful
not
to
allow
brake
fluid
or
oil
slicking
to
it
7
7f
rl4
o
j
j
iiA
i
DIATIJR
GR
L
SEt
SC
8N
S
i
e
t
II
L
T
RADIATOR
GRill
SET
SCREWS
Fig
BF
30
Removing
radiator
grille
Coupe
OUTSIDE
MIRROR
Indicates
outside
mirror
installing
positions
liMA
t
o
e
O
I
I
Dimen
sIons
Item
A
B
c
D
E
27
to
6
to
Round
shape
817
29
5
25
27
8
dia
6
2
dia
movable
32
2
1
161
0
98431
1
063
to
0
2362
te
mirror
1
094
0
2441
6
to
Round
shape
817
35
40
9
dia
6
2
dia
mirror
32
2
1
378
l
575
0
3543
0
2362
to
0
2441
Unit
mm
in
Fig
BF
31
Fender
mirror
installing
positions
IW
36
l
71
Ta
h
Le
O
II
coo
c
l
2
f
4
5
358
17
77
74
7
Unit
mm
inl
Fig
RF
32
Door
mirror
installing
position
for
right
hand
drive
vehicle
SF
18