Page 241 of 513

INSPECTION
Referring
to
the
wiring
diagram
check
the
wiring
harness
for
connection
with
electrical
equipment
and
connector
for
conned
ion
and
installation
When
checking
the
wiring
harness
note
the
following
matters
Connected
unit
should
not
be
loose
rusted
or
contaminated
2
Cable
insulator
cover
should
not
be
damaged
crack
ed
or
insulating
material
should
not
be
deteriorated
3
For
those
parts
which
are
grounded
through
the
installation
bolts
the
bolts
should
be
in
contact
with
the
body
completely
so
that
continuity
is
provided
in
between
the
body
and
bolts
4
Terminals
of
unit
through
which
current
flows
should
not
come
into
contact
with
other
metal
parts
5
No
erroneous
connection
should
be
present
DESCRIPTION
When
an
overcunent
exceeding
the
rated
amperage
flows
to
a
circuit
the
fuse
is
heated
and
melted
the
circuit
is
interrupted
and
thus
cables
and
electrical
equipment
are
protected
from
damaging
due
to
burning
or
damaging
is
limited
to
the
minimum
This
vehicle
is
equipped
with
six
fuses
and
one
fusible
link
The
fuses
are
located
in
the
fuse
box
and
used
to
protect
illumination
signal
and
other
systems
and
the
fusible
link
is
adopted
in
the
cable
between
the
battery
and
alternator
to
protect
the
charging
and
starting
circuits
FiJ
BE
16
Fuse
box
BODY
6
Cables
should
be
damped
so
that
they
do
not
come
into
contact
with
sharp
corner
or
part
lernperature
of
which
rises
highly
7
Cables
should
be
securely
clamped
in
posItions
sufficiently
separated
from
rotating
parts
such
as
fan
pulley
fan
belt
etc
8
Cables
should
be
provided
with
an
optimum
extra
length
at
sections
stationarity
on
the
body
or
at
sections
where
vibration
occurs
due
to
engine
operation
and
others
Note
a
When
inspecting
or
performing
other
mainte
nance
service
and
no
power
supply
is
required
particularly
or
when
it
is
anticipated
that
a
part
may
be
short
circuited
disconnect
the
battery
H
terminal
b
In
no
event
should
an
unloaded
circuit
be
directly
connected
with
ground
Be
sure
to
use
a
test
lamp
or
circuit
tester
fUSE
Fig
BE
17
Fusible
link
INSPECTION
In
the
most
cases
fuse
can
be
checked
visually
However
when
it
is
difficult
to
check
visually
a
circuit
tester
may
be
used
The
fusible
link
can
be
inspected
visually
or
by
feeling
on
finger
tip
However
the
fusible
link
can
be
inspected
more
correctly
by
using
a
circuit
tester
BE
6
Page 242 of 513

BODY
ELECTRICAL
Note
8
When
a
fuse
is
blown
off
be
sure
to
correct
the
cause
before
installing
new
fuse
b
Be
sure
to
use
fuse
having
the
rated
capacity
Do
not
use
fuse
having
larger
capacity
i
e
20A
JOA
etc
c
Particularly
when
the
fusible
link
is
fused
replace
with
a
designated
fusible
link
Green
color
link
for
model
8110
In
comparison
with
fuse
much
higher
current
flows
through
the
fusible
link
Moreover
it
is
important
to
eliminate
the
cause
of
blown
off
fusible
link
before
replacing
d
When
fuse
is
connected
incorrectly
and
the
contact
is
loose
voltage
drops
and
heat
are
gener
ated
resulting
abnormally
operated
electrical
equip
ment
Remove
dust
or
when
oxidized
polish
with
a
fine
emery
paper
so
that
the
contact
is
improved
LlGHTING
SYSTEM
CONTENTS
HEAD
LAMP
Descri
ption
Sealed
beam
replacement
Aiming
adjustment
FRONT
PARKING
AND
TURN
SIGNAL
SIDE
FLASHER
IMARKER
LAMP
AN
D
LICENSE
LAMP
REAR
COMBINATION
LAMPS
BULB
SPECIFICATIONS
TURN
SIGNAL
AND
DIMMER
COMBINATION
SWITCH
BE
7
BE
7
BE
7
BE
8
LAMP
BE
8
BE
9
BE10
BE10
HEAD
LAMP
Description
All
weather
type
sealed
beam
2
light
system
front
lamps
are
adopted
Each
lamp
of
both
side
head
lamps
is
provided
with
high
beam
filament
for
long
range
SOW
and
low
beam
filarnent
for
dipping
40W
In
other
words
the
lamp
is
of
a
double
filament
type
Sealed
beam
replacement
I
Rernove
the
wiring
socket
from
back
of
the
head
lamp
2
Remove
the
screws
attaching
the
front
grille
to
the
radiator
core
support
Coupe
only
Remove
three
retaining
screws
and
remove
the
head
lamp
rim
All
other
than
coupe
3
Loosen
three
screws
used
to
install
the
retaining
ring
on
the
sealed
bearn
mounting
ring
and
remove
the
sealed
Removal
LIGHTING
SWITCH
Removal
HAZARD
WARNING
SWITCH
PASSING
LIGHT
SWITCH
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Head
lamp
Turn
signal
lamps
Tail
and
stop
lamp
license
lamp
back
up
lamp
BE
10
BE
11
BE
11
BE
11
BE
12
BE
12
BE
12
BE
13
BE
15
i
Ii
beam
unit
4
When
installing
a
new
unit
be
sure
to
position
the
Top
mark
to
the
top
of
ring
1
2
Sealed
beam
unit
Sealed
beam
mounting
ring
3
Retaining
ring
4
Aiming
adjusting
screws
Fig
BE
18
Replacing
sealed
beam
BE
7
Page 243 of 513

n
YR
f
f1
JC
1
r
8bD
l
Aiming
adjustment
For
aiming
adjustment
an
aiming
machine
head
i
l
tester
screen
type
tester
and
other
instruments
are
used
For
the
operating
instructions
of
those
instruments
refer
to
the
instruction
manual
of
the
instrument
to
be
used
For
the
correct
airning
adjustment
level
the
vehicle
to
the
ground
remove
all
loads
such
as
luggages
and
HIGH
BEAM
I
1126mm
44
3
in
I
it
E
U
o
h
H
I
10m
33
3
ft
1
r
passengers
except
for
the
standard
equipment
spare
tire
and
tools
and
make
sure
that
pressures
of
all
tires
are
correct
Vertical
and
horizontal
directions
of
the
head
lamp
are
adjusted
respectively
with
two
adjusting
screws
located
in
upper
and
side
portions
of
the
head
lamp
mounting
ring
lOW
BEAM
12
I
f
tt
1126mm
44
3
in
I
l
349mm
h
t
13
7
in
10m
33
3
ft
I
H
I
High
beam
Low
beam
H
j
h
j
h
Sedan
660
mm
26
0
in
2010
Coupe
664
mm
26
1
in
40
116
mm
4
57
in
204
mm
8
03
in
Van
660
mm
26
0
in
1010
204
mm
8
03
in
2040
466
mm
18
3
in
Fig
BE
19
Head
lamp
aiming
adjustment
FRONT
PARKING
AND
TURN
SIGNAL
LAMP
SIDE
FLASHER
MARKER
LAMP
AND
LICENSE
LAMP
When
removing
the
bulb
with
the
lens
removed
push
toward
the
socket
and
turn
the
bulb
counterclockwise
Fig
BE
20
Replacing
parking
and
turn
signa
lamp
bulb
BE
8
Page 244 of 513
r
BODY
ELECTRICAL
Fig
BE
21
Replacing
side
lasher
lamp
bulb
Fig
BE
22
Replacing
license
lamp
bulb
REAR
COMBINATION
LAMPS
When
removing
the
bulb
turning
it
counterclockwise
remove
the
socket
from
the
lamp
housing
and
rernove
the
bulb
from
the
socket
Fig
BE
23
Replacing
rear
combination
lamp
bulb
r
oving
the
rear
combination
lamp
assembly
remove
the
socket
from
the
lamp
housing
remove
fixing
nuts
and
remove
the
combination
lamp
assembly
1
0
Fig
BE
24
Removing
rear
combination
lamp
sedan
1
I
Combination
lamp
RH
2
Body
earth
I
J
I
Tail
harness
Fig
BE
25
Removing
Tear
combination
lamp
van
Fig
BE
26
Remavinit
r
ar
combirwtioH
lamI
coupe
BE
9
Page 245 of 513

BULB
SPECIFICATIONS
Headlight
unit
Directional
and
parking
light
Side
marker
light
License
plate
light
Rear
combination
light
Taillight
Stop
brake
light
Turn
signal
light
Back
up
light
Meter
illuminating
lamp
Wiper
Washer
illumination
lamp
Heater
control
illumination
lamp
Ignition
warning
light
Turn
signal
indicator
light
Headlight
beam
indicator
light
Oil
pressure
warning
light
Brake
warning
ligh
t
Room
light
TURN
SIGNAL
AND
DIMMER
COMBINATION
SWITCH
Removal
Disconnect
the
combination
switch
from
the
wire
harness
at
the
connector
plug
and
flasher
unit
terrninal
Fig
BE
27
Removing
turn
signal
and
dimmer
combination
switch
BODY
Specifications
SAE
Trade
Number
12V
SO
40W
6012
12V
23
8W
1034
12V
8W
67
l2V
7
5W
89
12V
23
8W
1034
l2V
23
8W
l2V
23W
1073
l2V
23W
12V
I
7W
161
l2V
3
4W
158
l2V
3
4W
57
l2V
17W
161
l2V
17W
161
l2V
17W
161
l2V
17W
161
l2V
17W
161
l2V
IOW
2
Loosen
two
bolts
used
to
install
the
horn
ring
on
the
steering
wheel
by
applying
the
tool
from
reverse
side
of
the
steering
wheel
and
remove
the
horn
ring
3
Remove
the
steering
wheel
fixing
nut
and
remove
the
steering
wheel
4
Unscrew
two
fixing
screws
and
a
locating
screw
and
remove
the
shell
cover
5
Unscrew
two
screws
used
to
install
the
switch
on
the
steering
tube
and
remove
the
switch
from
the
locating
hole
on
the
steering
tube
Now
remove
the
switch
unit
completely
BE
10
Page 246 of 513

BODY
ELECTRICAL
8
G
J
r
ICENSE
LAMPS
10
0
I
I
g
N
Ap
KING
10
00
01
2
I
NATION
J
J
r
j
a
iii
a
g
Lv
F
a
G
G
Lo
o
0
I
I
m
L
J
HER
UNIT
DIMMER
SWITCH
TURN
SIONAl
SWITCH
I
I
Fig
BE
28
Circuit
diagram
for
turn
signal
and
dimmer
switch
system
LIGHTING
SWITCH
HAZARD
WARNING
SWITCH
Removal
The
hazard
lamp
system
4
way
flasher
consists
of
hazard
warning
switch
and
flasher
unit
When
the
hazard
warning
switch
is
turned
on
all
signal
lamps
flash
simultaneously
telling
other
drivers
that
the
vehicle
is
stopped
When
the
turn
signal
lamps
flash
the
pilot
lamps
on
the
instrument
panel
also
flash
telling
you
of
hazard
lamp
operation
1
Rernove
the
connector
from
back
of
the
lighting
switch
2
Depressing
the
lighting
switch
knob
turn
it
counter
clockwise
and
remove
it
3
Loosen
the
escutcheon
switch
frorn
the
cluster
lid
and
remove
the
lighting
IGNITION
SWITCH
EZ
L
I
U
I
JJ
u
HAZARD
UNIT
Ip
FLASHER
UNIT
HAZARD
WARNING
SWITCH
161
6
6
g
Q
a
ll
Zll
Zll
CE
O
a
We
a
l
e
rY
1
LEFT
SiDE
RIGHT
SIDE
Fig
BE
29
Circuit
diagram
for
hazard
lamp
system
BE
11
Page 247 of 513

BODY
PASSING
LIGHT
SWITCH
The
passing
light
switch
is
incorporated
in
the
grip
end
of
the
turn
signal
switch
lever
and
controls
the
head
lamp
main
beams
With
either
the
lighting
switch
turned
on
or
off
the
head
lamp
main
beams
will
light
while
the
switch
button
is
pushed
in
CB
FUSE
FUSE
P
T
FUSE
L
DI
TCH
ti
r
1
I
Y
fflf
0
00
0
2
ASSIHG
LICENSE
LAMPS
SWITCH
L
TAil
lAMPS
1
I
I
PASSING
LIGHT
RELAY
FRONT
PARKING
LAMPS
LIGHTING
SWITCH
1
NATlON
HEAD
lAMP
nt
OF
LEFT
sIDe
RIGtfT
SIDE
Fig
BE
30
Circuit
diagram
for
passing
light
system
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Head
lamp
Probable
Me
thod
of
Condition
inspection
cause
All
lamps
do
not
light
Blown
off
fuse
or
faulty
contact
Check
the
fuse
block
and
white
cable
for
contact
Check
the
fuse
for
fusing
and
faulty
contact
Faulty
lighting
switch
terminal
connector
Check
the
connector
for
contact
Defective
lighting
switch
Conduct
continuity
test
The
head
lamp
Blown
off
fuse
or
faulty
contact
does
not
light
for
both
high
and
low
beams
Check
the
fuse
for
fusing
and
faulty
contact
Improper
dimmer
switch
contact
Check
the
connector
for
contact
Defective
dimmer
switch
Conduct
continuity
test
BE
12
r
Corrective
action
Repair
as
required
When
fused
detect
and
repair
the
cause
and
replace
the
fuse
Repair
as
required
If
the
ligh
ting
swi
tch
is
defective
replace
When
fused
detect
and
repair
the
cause
and
replace
the
fuse
Repair
as
required
I
f
the
dimmer
switch
is
defective
replace
Page 248 of 513

BODY
ELECTRICAL
Main
high
beam
Defective
dimmer
switch
cannot
be
switch
ed
to
dimmer
low
beam
or
vice
versa
Head
lamps
dim
Defective
light
circuit
Head
lamps
dim
Partly
discharged
battery
when
the
engine
is
stopped
or
op
era
ted
under
idling
speed
Defective
battery
Head
lamps
still
Faulty
sealed
beam
unit
dim
with
engine
run
above
idling
speed
Faulty
charging
system
Head
light
in
only
one
side
lights
Faulty
head
lamp
terrnianl
con
tact
Defective
lamp
Turn
signal
lamps
Probable
Condition
cause
All
turn
signal
Blown
fuse
or
faulty
contact
lamps
do
not
light
When
red
yellow
cable
is
con
nected
to
red
white
cable
or
red
black
cable
and
the
main
beam
or
dimmer
beam
lights
the
circuit
is
nonnal
The
dimmer
switch
is
defective
Check
the
head
light
circuit
for
cable
being
about
to
break
and
faulty
contact
or
check
fuse
for
faulty
contact
Measure
specific
gravity
of
elec
trolyte
Voltage
between
head
lamp
red
white
cable
and
red
cable
ter
minals
is
12
8V
or
higher
Voltage
is
less
than
12
8V
through
above
test
Method
of
inspection
Check
the
fuse
for
fusing
and
faulty
contact
BE
13
Conduct
continuity
test
and
if
the
dirn
mer
switch
is
defec
tive
replace
Repair
or
replace
if
required
Charge
battery
if
required
Replace
battery
Replace
sealed
beam
units
Check
the
generator
regulator
and
light
circuit
Repair
as
required
Replace
lamp
Corrective
action
When
the
fuse
is
fused
detect
and
repair
the
cause
and
replace
the
fuse