2005 CHRYSLER CARAVAN Service Manual

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Page 1705 of 2339

CHRYSLER CARAVAN 2005 Service Manual (19) Remove input shaft to input clutch hub snap ring (Fig. 234) (Fig. 236).(20) Using a suitably sized socket and an arbor press, remove input shaft from input shaft hub (Fig. 235). Fig. 234 Remove I

Page 1706 of 2339

CHRYSLER CARAVAN 2005 Service Manual Fig. 236 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -

Page 1707 of 2339

CHRYSLER CARAVAN 2005 Service Manual ASSEMBLY Use petrolatum on all seals to ease assembly of components. (1) Using an arbor press, install input shaft to input shaft hub (Fig. 237). (2) Install input shaft snap ring (Fig. 238).(3) Using

Page 1708 of 2339

CHRYSLER CARAVAN 2005 Service Manual (4) Install the OD/Reverse piston assembly to the input clutch retainer as shown in (Fig. 241). (5) Install the input hub/shaft assy. to the OD/Re- verse piston/clutch retainer assy. (Fig. 242).(6) In

Page 1709 of 2339

CHRYSLER CARAVAN 2005 Service Manual Fig. 244 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -

Page 1710 of 2339

CHRYSLER CARAVAN 2005 Service Manual (7) Install UD clutch piston (Fig. 245). (8) Install UD piston return spring and Tool 5067 as shown in (Fig. 246).(9) Using Tool 5059A and an arbor press, Install the UD spring retainer and snap ring

Page 1711 of 2339

CHRYSLER CARAVAN 2005 Service Manual Fig. 249 Underdrive Clutch Piston, Spring and Retainer 1 - SNAP RING 2 - SPRING RETAINER 3 - SPRING 4 - UD CLUTCH PISTON5 - SEAL, OUTER 6 - SEAL, INNER 7 - INPUT CLUTCH ASSEMBLY 21 - 250 41TE AUTOMATI

Page 1712 of 2339

CHRYSLER CARAVAN 2005 Service Manual (10) Install the UD clutch pack. Leave out upper disc, until snap ring is installed (Fig. 250). (11) Install the UD clutch flat snap ring (Fig. 251). (12) Install the last UD clutch disc (Fig. 252). (
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