2005 CHRYSLER CARAVAN Service Manual

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Page 1649 of 2339

CHRYSLER CARAVAN 2005 Service Manual (42) Install tapered snap ring (with tapered side up) as shown in (Fig. 127) (Fig. 128). (43) Set up dial indicator as shown in (Fig. 129) to measure low/reverse clutch clearance. Press down on clutch

Page 1650 of 2339

CHRYSLER CARAVAN 2005 Service Manual NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replace- ment requires replacement of the piston assembly. (45) Orient 2/4 clutch return spring to retainer as

Page 1651 of 2339

CHRYSLER CARAVAN 2005 Service Manual (49) Install rear sun gear and #7 needle bearing (Fig. 136). NOTE: The number seven needle bearing has three anti-reversal tabs and is common with the number five and number two position. The orientat

Page 1652 of 2339

CHRYSLER CARAVAN 2005 Service Manual (52)DETERMINING #4 THRUST PLATE THICKNESS / INPUT SHAFT END PLAY: (a) Select the thinnest #4 thrust plate thickness and install to input clutch assembly (Fig. 139). Use petrolatum to retain. (b) Insta

Page 1653 of 2339

CHRYSLER CARAVAN 2005 Service Manual NO. 4 THRUST PLATE CHART PART NUMBER THICKNESS 4431665AB 1.60mm (0.063 in.) 3836237AB 1.73mm (0.068 in.) 4431666AB 1.80mm (0.071 in.) 3836238AB 1.96mm (0.077 in.) 4431667AB 2.03mm (0.080 in.) 3836239A

Page 1654 of 2339

CHRYSLER CARAVAN 2005 Service Manual (56) Install oil pump gasket (Fig. 146). (57) Install oil pump assembly (Fig. 147).(58) Install oil pump-to-case bolts and torque to 27 N´m (20 ft. lbs.) (Fig. 148). (59) Install low/reverse accumula

Page 1655 of 2339

CHRYSLER CARAVAN 2005 Service Manual (60) Install low/reverse accumulator plug (Fig. 150). (61) Install low/reverse accumulator snap ring (Fig. 151). NOTE: Depending on engine application, some accumulators will have two springs, and oth

Page 1656 of 2339

CHRYSLER CARAVAN 2005 Service Manual (64) Install and torque valve body-to-case bolts to 12 N´m (105 in. lbs.) (Fig. 154). (65) Install oil filter and new o-ring (Fig. 155).(66) Apply an 1/8º bead of MopartATF RTV (MS- GF41) to oil pan
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