2005 CHRYSLER CARAVAN Service Manual

refrigerant type lights air bleeding transmission low oil pressure turn signal bulb

Page 1881 of 2339

CHRYSLER CARAVAN 2005 Service Manual SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE, BENCH SEAT
REMOVAL............................104
INSTALLATION
INSTALLATION......................105
SYNCHRONIZING CABLE ADJUSTMENT . . 105
QUAD CH

SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE, BENCH SEAT
REMOVAL............................104
INSTALLATION
INSTALLATION......................105
SYNCHRONIZING CABLE ADJUSTMENT . . 105
QUAD CHILD SEAT
REMOVAL............................106
INSTALLATION........................106
HEADREST
REMOVAL............................106
INSTALLATION........................106
HEADREST SLEEVE
REMOVAL............................107
INSTALLATION........................107
RECLINER HANDLE
REMOVAL............................108
INSTALLATION........................108
ARMREST
REMOVAL............................108
INSTALLATION........................108
FRONT SEAT
REMOVAL............................108
INSTALLATION........................110
FRONT SEAT BACK
REMOVAL............................111
INSTALLATION........................111
FRONT SEAT BACK ASSIST STRAP
REMOVAL............................112
INSTALLATION........................112
FRONT SEAT BACK PANEL
REMOVAL............................112
INSTALLATION........................113
FRONT SEAT BACK COVER
REMOVAL............................113
INSTALLATION........................116
FRONT SEAT CUSHION
REMOVAL............................117
INSTALLATION........................118
FRONT SEAT CUSHION - OCS
REMOVAL............................119
INSTALLATION........................120
FRONT SEAT CUSHION SIDE COVER
REMOVAL............................120
INSTALLATION........................121
FRONT SEAT CUSHION SIDE COVER - OCS
REMOVAL............................121
INSTALLATION........................122
FRONT SEAT RISER - MANUAL - OCS
REMOVAL............................123INSTALLATION........................123
FRONT SEAT TRACK POWER ADJUSTER
REMOVAL............................124
INSTALLATION........................124
FRONT SEAT TRACK ADJUSTER/POWER -
OCS
REMOVAL............................124
INSTALLATION........................125
FRONT SEAT TRACK MANUAL ADJUSTER
REMOVAL............................125
INSTALLATION........................126
FRONT SEAT TRACK ADJUSTER/MANUAL -
OCS
REMOVAL............................126
INSTALLATION........................128
FRONT SEAT TRACK - REAR COVER
REMOVAL............................128
INSTALLATION........................128
FRONT SEAT TRACK REAR COVER - OCS
REMOVAL............................129
INSTALLATION........................129
ARMREST - SECOND ROW - FOLD-IN-FLOOR
REMOVAL............................130
INSTALLATION........................130
ARMREST ROTATING ASSEMBLY - SECOND
ROW - FOLD-IN-FLOOR
REMOVAL............................130
INSTALLATION........................130
HEADREST SLEEVE - SECOND ROW -
FOLD-IN-FLOOR
REMOVAL............................131
INSTALLATION........................131
SEAT - SECOND ROW - FOLD-IN-FLOOR
REMOVAL............................132
INSTALLATION........................132
SEAT BACK COVER/FOAM - SECOND ROW -
FOLD-IN-FLOOR
REMOVAL............................133
INSTALLATION........................133
SEAT BACK FRAME - SECOND ROW -
FOLD-IN-FLOOR
REMOVAL............................134
INSTALLATION........................134
SEAT BACK PANEL - SECOND ROW -FOLD-IN-
FLOOR
REMOVAL............................134
INSTALLATION........................134
23 - 102 SEATSRS

Page 1882 of 2339

CHRYSLER CARAVAN 2005 Service Manual SEAT BASE RISER - SECOND ROW - FOLD-IN-
FLOOR
REMOVAL............................134
INSTALLATION........................135
SEAT CUSHION COVER/FOAM -SECOND ROW
- FOLD-IN-FLOOR
REMOVAL................

SEAT BASE RISER - SECOND ROW - FOLD-IN-
FLOOR
REMOVAL............................134
INSTALLATION........................135
SEAT CUSHION COVER/FOAM -SECOND ROW
- FOLD-IN-FLOOR
REMOVAL............................136
INSTALLATION........................136
SEAT RECLINER/FORWARD FOLDING
MECHANISM -SECOND ROW -FOLD-IN-
FLOOR
REMOVAL............................137
INSTALLATION........................137
SEAT CUSHION SIDE SHIELD - SECOND ROW
- FOLD-IN-FLOOR
REMOVAL............................138
INSTALLATION........................138
SEAT GAS STRUT - SECOND ROW - FOLD-IN-
FLOOR
REMOVAL............................138
INSTALLATION........................139
SEAT PROP ROD - SECOND ROW - FOLD-IN-
FLOOR
REMOVAL............................139
INSTALLATION........................140
BUCKET SEAT BACK - QUAD BUCKET
REMOVAL............................140
INSTALLATION........................141
QUAD SEAT CUSHION
REMOVAL............................141
INSTALLATION........................141
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER
REMOVAL............................141
INSTALLATION........................142
QUAD BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER
REMOVAL............................143
INSTALLATION........................143
QUAD BUCKET SEAT RISER
REMOVAL............................143
INSTALLATION........................143
BENCH SEAT BACK PANEL
REMOVAL............................143
INSTALLATION........................144
SEAT CUSHION COVER - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL............................144
INSTALLATION........................144
BENCH SEAT RISER - 50/50 SPLIT
REMOVAL............................145
INSTALLATION........................145
BENCH SEAT RISER - SECOND ROW
REMOVAL............................145
INSTALLATION........................145BENCH SEAT RISER - THIRD ROW
REMOVAL............................145
INSTALLATION........................145
SEAT BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL............................146
INSTALLATION........................146
BENCH SEAT BACK HINGE
REMOVAL............................146
INSTALLATION
INSTALLATION......................146
SYNCHRONIZING CABLE ADJUSTMENT . . 147
BENCH SEAT BACK
REMOVAL............................147
INSTALLATION........................147
BENCH SEAT BACK COVER
REMOVAL............................148
INSTALLATION........................148
BENCH SEAT TRACK
REMOVAL............................148
INSTALLATION........................148
PLASTIC GROCERY BAG RETAINER
REMOVAL............................149
INSTALLATION........................149
UNDER SEAT STORAGE BIN
REMOVAL............................149
INSTALLATION........................149
UNDER SEAT STORAGE BIN GUIDE
REMOVAL............................150
INSTALLATION........................150
UNDER SEAT STORAGE BIN LOCK/LATCH
REMOVAL............................150
INSTALLATION........................150
LUMBAR SUPPORT
REMOVAL............................150
INSTALLATION........................150
SEAT RISER LATCH LOCKING LINK
REMOVAL............................151
INSTALLATION........................151
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER - FLAP AND SPRING ASSEMBLY
REMOVAL............................151
INSTALLATION........................151
BOTTOM OF SEAT CUSHION PAN PANEL-
THIRD ROW - FOLD-IN-FLOOR
REMOVAL............................152
INSTALLATION........................152
HEADREST SLEEVE - THIRD ROW - FOLD-IN-
FLOOR
REMOVAL............................152
INSTALLATION........................153
SEAT - THIRD ROW - FOLD-IN-FLOOR
REMOVAL............................153
INSTALLATION........................154
RSSEATS23 - 103

Page 1883 of 2339

CHRYSLER CARAVAN 2005 Service Manual SEAT BACK COVER/FOAM - THIRD ROW -
FOLD-IN-FLOOR
REMOVAL............................155
INSTALLATION........................156
SEAT BACK FRAME - THIRD ROW - FOLD-IN-
FLOOR
REMOVAL....................

Page 1884 of 2339

CHRYSLER CARAVAN 2005 Service Manual INSTALLATION
INSTALLATION
(1) Place child restraint seat module in position on
seat back (Fig. 4).
(2) Position seat back hinge interlock lever over
the top of the outboard child restraint seat hinge

Page 1885 of 2339

CHRYSLER CARAVAN 2005 Service Manual QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owners Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4

Page 1886 of 2339

CHRYSLER CARAVAN 2005 Service Manual HEADREST SLEEVE
REMOVAL
(1) Remove head rest.
(2) Disengage closure attaching bottom of trim
cover together.
(3) Reach through opening at bottom of seat back.
(4) Pinch retainer barbs on end of head r

Page 1887 of 2339

CHRYSLER CARAVAN 2005 Service Manual RECLINER HANDLE
REMOVAL
(1) Remove screw holding recliner handle to
recliner spline shaft (Fig. 12).
(2) Remove recliner handle from spline shaft.
INSTALLATION
(1) Place recliner handle in position on

Page 1888 of 2339

CHRYSLER CARAVAN 2005 Service Manual If any of the remaining OCS components of the
passenger side front seat cushion require replace-
ment, they are serviced only as a factory-calibrated,
assembled, and tamper-evident service replacement

If any of the remaining OCS components of the
passenger side front seat cushion require replace-
ment, they are serviced only as a factory-calibrated,
assembled, and tamper-evident service replacement
package. This package includes the assembled frame,
springs, pad, bladder, sensor, foam, wiring and a cal-
ibrated OCM. When installing this package, always
replace all of the existing components with the new
components as a unit. Do not attempt to separate or
disconnect any of the new OCS components con-
tained in the service replacement package from each
other, and do not attempt to reuse any of the
replaced components in this or any other vehicle.
Once any of the original factory-installed compo-
nents except the OCM have been replaced with the
service replacement package components, the OCM
can only be serviced by replacing the entire passen-
ger side front seat cushion unit with another com-
plete service replacement package. (Refer to 23 -
BODY/SEATS/SEAT CUSHION - FRONT -
REMOVAL).
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, OCCUPANT
CLASSIFICATION SYSTEM, SEAT BELT TEN-
SIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH ON VEHICLES EQUIPPED WITH THE OCCU-
PANT CLASSIFICATION SYSTEM (OCS), ONLY THE
OCCUPANT CLASSIFICATION MODULE (OCM) AND
THE SEAT CUSHION TRIM MAY BE SERVICED SEP-
ARATELY. ALL OTHER COMPONENTS OF THE PAS-
SENGER SIDE FRONT SEAT CUSHION ASSEMBLY
MUST BE SERVICED ONLY AS A COMPLETE FAC-
TORY-CALIBRATED, ASSEMBLED AND TAMPER-EV-
IDENT SERVICE REPLACEMENT PACKAGE. THIS
PACKAGE INCLUDES THE FRAME, SPRINGS, PAD,
BLADDER, SENSOR, FOAM, WIRING AND A CALI-
BRATED OCM. WHEN INSTALLING THIS PACKAGE
ALWAYS REPLACE ALL OF THE EXISTING COMPO-
NENTS WITH THE NEW COMPONENTS AS A UNIT.
DO NOT ATTEMPT TO SEPARATE OR DISCONNECTANY OF THE NEW OCS COMPONENTS IN THE SER-
VICE REPLACEMENT PACKAGE FROM EACH
OTHER, AND DO NOT ATTEMPT TO REUSE ANY OF
THE REPLACED COMPONENTS IN THIS OR ANY
OTHER VEHICLE. FAILURE TO TAKE THE PROPER
PRECAUTIONS COULD RESULT IN FAILURE OF
THE PASSENGER AIRBAG TO DEPLOY WHEN
REQUIRED, OR IN PASSENGER AIRBAG DEPLOY-
MENT WHEN NOT REQUIRED.
(1) Remove access winch cover (spare tire) plug
(Fig. 14).
(2) Lower spare tire approximately 18 inches
before raising vehicle to access the nuts.
(3) From under vehicle, remove nuts attaching
front seat risers to the floor.
(4) Lower vehicle.
(5) Remove seat and riser from floor (Fig. 15).
(6) Tip seat rearward and disconnect wire connec-
tors from body harness, if equipped.
(7) Remove seat from vehicle.
Fig. 14 ACCESS TO WINCH
1 - WINCH PLUG
2 - ACCESS HOLE TO WINCH
RSSEATS23 - 109
FRONT SEAT (Continued)

Load next 8 pages

Page: < prev 1-10 ... 1849-1856 1857-1864 1865-1872 1873-1880 1881-1888 1889-1896 1897-1904 1905-1912 1913-1920 ... 2344 next >

dead battery automatic transmission fluid oil temperature seat memory keyless engine oil capacity