2005 CHRYSLER CARAVAN Service Manual

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Page 1633 of 2339

CHRYSLER CARAVAN 2005 Service Manual (57) Compress low/reverse piston return spring and remove snap ring (Fig. 74). (58) Remove low/reverse spring compressor tool and low reverse piston return spring (Fig. 75).(59) Using a suitable punch

Page 1634 of 2339

CHRYSLER CARAVAN 2005 Service Manual (61) Inspect guide bracket components for exces- sive wear and replace if necessary (Fig. 78). NOTE: The Low/Reverse Clutch Piston has bonded seals which are not individually serviceable. Seal replace

Page 1635 of 2339

CHRYSLER CARAVAN 2005 Service Manual (65) Remove low/reverse piston retainer-to-case gasket (Fig. 82). (66) Using a hammer and suitable drift, drive out inner output bearing cup (Fig. 83). (67) Using tool 6062, remove outer output bearin

Page 1636 of 2339

CHRYSLER CARAVAN 2005 Service Manual (2) Install low/reverse piston retainer gasket (Fig. 86). Make sure gasket holes line up with case. (3) Install low/reverse piston retainer (Fig. 87).(4) Install low/reverse piston retainer-to-case bo

Page 1637 of 2339

CHRYSLER CARAVAN 2005 Service Manual (6) Assemble park guide bracket assembly (Fig. 91) (Fig. 90).(7) Install guide bracket into position and insert pivot shaft (Fig. 92). (8) Install anchor shaft and plug (Fig. 93). Make sure guide brac

Page 1638 of 2339

CHRYSLER CARAVAN 2005 Service Manual (9) Install low/reverse piston return spring (Fig. 94). (10) Install low/reverse spring compressor into position (Fig. 95). Compress low/reverse piston and install snap ring as shown in (Fig. 96).(11)

Page 1639 of 2339

CHRYSLER CARAVAN 2005 Service Manual (12) Install rear carrier assembly to transaxle case (Fig. 98). (13) Install output gear bearing cone using Tool 5052 (Fig. 99). (14)OUTPUT GEAR BEARING ADJUST- MENT: (a) With output gear removed, ins

Page 1640 of 2339

CHRYSLER CARAVAN 2005 Service Manual OUTPUT GEAR BEARING SHIM CHART End Play Shim Needed Part Number End Play Shim Needed Part Number 0.05mm (0.002 in.)4.42mm (0.174 in.)4412830AB0.53mm (0.021 in.)3.94mm (0.155 in.)4412818AB 0.08mm (0.00
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