2005 CHRYSLER CARAVAN Service Manual

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Page 1713 of 2339

CHRYSLER CARAVAN 2005 Service Manual (14) Seat tapered snap ring to ensure proper installation (Fig. 255) (Fig. 256). Fig. 255 Seating Tapered Snap Ring 1 - OVERDRIVE/UNDERDRIVE CLUTCHES REACTION PLATE TAPERED SNAP RING 2 - SCREWDRIVER F

Page 1714 of 2339

CHRYSLER CARAVAN 2005 Service Manual (15) Install input clutch assembly to the Input Clutch Pressure Fixture±Tool 8391 (Fig. 257). (16) Set up dial indicator on the UD clutch pack as shown in (Fig. 258). (17) Using moderate pressure, pr

Page 1715 of 2339

CHRYSLER CARAVAN 2005 Service Manual (21) Install the OD clutch pack (four frictions/three steels) (Fig. 260). (22) Install OD pressure plate waved snap ring (Fig. 261).(23) Install the OD/Reverse pressure plate with large step down (tow

Page 1716 of 2339

CHRYSLER CARAVAN 2005 Service Manual Fig. 264 Overdrive Clutch Assembly 1 - SNAP RING 2 - OD/REVERSE PRESSURE PLATE 3 - SNAP RING (WAVE)4 - CLUTCH DISC (4) 5 - CLUTCH STEEL (3) 6 - INPUT CLUTCH ASSEMBLY RS41TE AUTOMATIC TRANSAXLE21 - 255

Page 1717 of 2339

CHRYSLER CARAVAN 2005 Service Manual (25) Measure OD clutch pack clearance. Set up dial indicator on top of the OD/Reverse pressure plate as shown in (Fig. 265). (26) Zero dial indicator and apply 30 psi (206 kPa) air pressure to the ove

Page 1718 of 2339

CHRYSLER CARAVAN 2005 Service Manual (30) Tap reaction plate down to allow installation of the reverse clutch snap ring. Install reverse clutch snap ring (Fig. 268) (Fig. 269). (31) Pry up reverse reaction plate to seat against snap ring

Page 1719 of 2339

CHRYSLER CARAVAN 2005 Service Manual (32) Set up a dial indicator on the reverse clutch pack as shown in (Fig. 271). (33) Using moderate pressure, press down and hold (near indicator) reverse clutch disc with screw- driver or suitable to

Page 1720 of 2339

CHRYSLER CARAVAN 2005 Service Manual (38) Install the underdrive shaft assembly (Fig. 274). (39) Install the #3 thrust washer to the underdrive shaft assembly. Be sure five tabs are seated properly (Fig. 275).(40) Install the #3 thrust p
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