2005 CHRYSLER CARAVAN Service Manual

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Page 1697 of 2339

CHRYSLER CARAVAN 2005 Service Manual (6) Tighten the cable adjustment screw to 8 N´m (70 in. lbs.). Gearshift cable should now be properly adjusted. (7) Verify adjustment by using the verification pro- cedure. HOLDING CLUTCHES DESCRIPTI

Page 1698 of 2339

CHRYSLER CARAVAN 2005 Service Manual INPUT CLUTCH ASSEMBLY DISASSEMBLY (1) Mount input clutch assembly to Input Clutch Pressure Fixture (Tool 8391). (2) Tap down reverse clutch reaction plate to release pressure from snap ring (Fig. 221)

Page 1699 of 2339

CHRYSLER CARAVAN 2005 Service Manual (5) Remove reverse clutch pack (Fig. 224).Ta g components for assembly identification. Fig. 224 Reverse Clutch Assembly 1 - SNAP RING 2 - REACTION PLATE 3 - CLUTCH DISC (2)4 - CLUTCH PLATE (1) 5 - INP

Page 1700 of 2339

CHRYSLER CARAVAN 2005 Service Manual (6) Remove the OD/Reverse pressure plate snap ring (Fig. 225). (7) Remove OD/Reverse pressure plate (Fig. 225). (8) Remove OD/Reverse pressure plate wave snap ring (Fig. 225). (9) Remove OD clutch pac

Page 1701 of 2339

CHRYSLER CARAVAN 2005 Service Manual (10) Remove and inspect OD and UD Shafts, as well as #3 thrust washer and plate, and #2 needle bearing (Fig. 226). Fig. 226 Overdrive/Underdrive Shafts 1 - OVERDRIVE SHAFT 2 - #3 THRUST PLATE (3 TABS)

Page 1702 of 2339

CHRYSLER CARAVAN 2005 Service Manual (11) Remove the OD/UD reaction plate tapered snap ring, reaction plate, and first friction disc (Fig. 227). (12) Remove the UD clutch flat snap ring and rest of UD clutch pack (Fig. 227).Tag clutch pa

Page 1703 of 2339

CHRYSLER CARAVAN 2005 Service Manual CAUTION: Compress return spring just enough to remove or install snap ring. (13) Using Tool 5059A and an arbor press, com- press UD clutch piston/spring enough to remove snap ring (Fig. 228) (Fig. 229

Page 1704 of 2339

CHRYSLER CARAVAN 2005 Service Manual (14) Remove spring retainer, spring, and piston (Fig. 229). (15) Remove input hub tapered snap ring (Fig. 230) (Fig. 236). (16) Tap on input hub with soft faced hammer and separate input hub from OD/R
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