2005 CHRYSLER CARAVAN Service Manual

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Page 1473 of 2339

CHRYSLER CARAVAN 2005 Service Manual (27) Lower engine/transaxle assembly with screw jack. (28) Obtain helper and/or transmission jack. Secure transmission jack to transaxle assembly. (29) Remove upper mount bracket from transaxle (Fig.

Page 1474 of 2339

CHRYSLER CARAVAN 2005 Service Manual (6) Remove oil filter (Fig. 18). (7) Turn manual valve fully clock-wise to get park rod into position for removal. (8) Remove valve body-to-case bolts (Fig. 19). CAUTION: Do not handle the valve body

Page 1475 of 2339

CHRYSLER CARAVAN 2005 Service Manual NOTE: Depending on engine application, some accumulators will have two springs and others will have one spring. The springs are color-coded according to application and year. When disassem- bling, mar

Page 1476 of 2339

CHRYSLER CARAVAN 2005 Service Manual (14) Measure input shaft end play. Place transaxle so input shaft is vertical. Set up end play set and dial indicator as shown in (Fig. 27).Input shaft end play should be within 0.13-0.64 mm (0.005-0.

Page 1477 of 2339

CHRYSLER CARAVAN 2005 Service Manual (17) Remove oil pump assembly (Fig. 30) (Fig. 31). (18) Remove oil pump gasket (Fig. 32). CAUTION: If transaxle failure has occurred, the cooler bypass valve must be replaced. Do not re-use or attempt

Page 1478 of 2339

CHRYSLER CARAVAN 2005 Service Manual (20) Remove #1 needle bearing (Fig. 34). (21) Remove input clutch assembly (Fig. 35).(22) Remove #4 thrust plate (Fig. 36). (23) Remove front sun gear assembly and #4 thrust washer (Fig. 37). Fig. 34

Page 1479 of 2339

CHRYSLER CARAVAN 2005 Service Manual (24) Remove front carrier/rear annulus assembly and #6 needle bearing (Fig. 38). (25) Remove rear sun gear and #7 needle bearing (Fig. 39). NOTE: The number 7 needle bearing has three anti- reversal t

Page 1480 of 2339

CHRYSLER CARAVAN 2005 Service Manual NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replace- ment requires replacement of the piston assembly. (27) Remove 2/4 clutch retainer (Fig. 42). (28) Rem
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