2005 CHRYSLER CARAVAN Service Manual

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Page 1617 of 2339

CHRYSLER CARAVAN 2005 Service Manual (11) Reposition leak detection pump harness and hoses. (12) Remove rear mount bracket-to-transaxle case bolts (Fig. 13). (13) Remove transaxle upper bellhousing-to-block bolts. (14) Raise vehicle on h

Page 1618 of 2339

CHRYSLER CARAVAN 2005 Service Manual (28) Obtain helper and/or transmission jack. Secure transmission jack to transaxle assembly. (29) Remove upper mount bracket from transaxle (Fig. 14). (30) Remove remaining transaxle bellhousing-to- e

Page 1619 of 2339

CHRYSLER CARAVAN 2005 Service Manual (6) Remove oil filter (Fig. 18). (7) Turn manual valve fully clock-wise to get park rod into position for removal. (8) Remove valve body-to-case bolts (Fig. 19). CAUTION: Do not handle the valve body

Page 1620 of 2339

CHRYSLER CARAVAN 2005 Service Manual (10) Remove underdrive and overdrive accumula- tors (Fig. 22). (11) Remove low/reverse accumulator snap ring (Fig. 23).(12) Remove low/reverse accumulator plug (Fig. 24). (13) Remove low/reverse accum

Page 1621 of 2339

CHRYSLER CARAVAN 2005 Service Manual (14) Measure input shaft end play. Place transaxle so input shaft is vertical. Set up end play set and dial indicator as shown in (Fig. 27).Input shaft end play should be within 0.13-0.64 mm (0.005-0.

Page 1622 of 2339

CHRYSLER CARAVAN 2005 Service Manual (17) Remove oil pump assembly (Fig. 30) (Fig. 31). (18) Remove oil pump gasket (Fig. 32). CAUTION: If transaxle failure has occurred, the cooler bypass valve must be replaced. Do not re-use or attempt

Page 1623 of 2339

CHRYSLER CARAVAN 2005 Service Manual (20) Remove #1 needle bearing (Fig. 34). (21) Remove input clutch assembly (Fig. 35).(22) Remove #4 thrust plate (Fig. 36). (23) Remove front sun gear assembly and #4 thrust washer (Fig. 37). Fig. 34

Page 1624 of 2339

CHRYSLER CARAVAN 2005 Service Manual (24) Remove front carrier/rear annulus assembly and #6 needle bearing (Fig. 38). (25) Remove rear sun gear and #7 needle bearing (Fig. 39). NOTE: The number 7 needle bearing has three anti- reversal t
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