1998 MITSUBISHI MONTERO Service Manual

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Page 33 of 1501

MITSUBISHI MONTERO 1998 Service Manual RVB Rear Vacuum Break

RWAL Rear Wheel Anti-Lock Brake

RWD Rear Wheel Drive

RVB Rear Vacuum Break

RWAL Rear Wheel Anti-Lock Brake

RWD Rear Wheel Drive

Recirc. Recirculate or Recirculation

Reg. Regulator

Rly. Relay

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"S" ABBREVIATION TABLE
"S" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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SAW Spark Angle Word

SBC Single Bed Converter

SBEC Single Board Engine Controller

SC Super Charged

SCC Spark Control Computer

SCS Air Suction Control Solenoid

SDM Supplemental Restraint System Diagnostic Module

SDU SRS Diagnostic Unit

SEN Sensor

SES Service Engine Soon

SFI Sequential (Port) Fuel Injection

SIG RTN Signal Return circuit

SIL Shift Indicator Light

SIR Supplemental Inflatable Restraint

SMEC Single Module Engine Controller

SOHC Single Overhead Cam

SOL or Sol. Solenoid

SPFI Sequential Port Fuel Injection

SPK Spark Control

SPOUT Spark Output Signal

SRS Supplemental Restraint System (Air Bag)

SS 3/4-4/3 Shift Solenoid circuit

SSI Solid State Ignition

STAR Self-Test Automatic Readout

STI Self Test Input circuit

STO Self-Test Output

SUB-O2 Sub Oxygen Sensor

Sen. or Sens. Sensor

Sol. Solenoid

Sprchg. Supercharger

Strg. Steering

Susp. Suspension

Sw. Switch

Sys. System

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"T" ABBREVIATION TABLE
"T" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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T.V. Throttle Valve

TAB Thermactor Air By-Pass

TAC Thermostatic Air Cleaner

TAD Thermactor Air Diverter

TAN Tan

TBI Throttle Body Injection

Page 34 of 1501

MITSUBISHI MONTERO 1998 Service Manual TCC Torque Converter Clutch

TCCS Toyota Computer Control System

TDC Top Dead Center

TCC Torque Converter Clutch

TCCS Toyota Computer Control System

TDC Top Dead Center

TDCL Total Diagnostic Communication Link

TFI Thick Film Ignition system

TGS Top Gear Switch (cancels SIL in top gear)

THERMAC Thermostatic Air Cleaner

THS Transmission Hydraulic Switch

TP/TPS Throttle Position Sensor

TPI Tuned Port Injection

TPS Throttle Position Sensor/Switch

TS Temperature Sensor

TSB Technical Service Bulletin

TTS Transmission Temperature Switch

TV Thermovalve

TWC Three-Way Catalyst

Temp. Temperature

Trans. Transaxle/Transmission

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"V" ABBREVIATION TABLE
"V" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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V Valve

VAF Vane Air Flow sensor or circuit

VAPS Variable Assist Power Steering

VAT Vane Air Temperature

VATS Vehicle Anti-Theft System

VBATT Vehicle Battery Voltage

VCC Viscous Converter Clutch

VIN Vehicle Identification Number

VIO Violet

VLR Volt Loop Reserve

VM Vacuum Modulator

VM Vane Meter

VOM Volt-Ohmmeter (Analog)

VPWR Vehicle Power supply voltage (10-14 volts)

VREF Voltage Reference (ECA supplied reference voltage

VRV Vacuum Regulator Valve

VSC Vehicle Speed Control sensor or signal

VSS Vehicle Speed Sensor or signal

VSV Vacuum Switching Valve

Vac. Vacuum

Volt. Voltage

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"W" ABBREVIATION TABLE
"W" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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W/ With

W/O Without

WAC WOT A/C Cut-off switch or circuit

WAC Wide Open Throttle A/C Switch

WHT White

WOT Wide Open Throttle

YEL Yellow

Page 35 of 1501

$MITSUBISHI MONTERO 1998 Service Manual \ \ \ \ \ \ \ \f$

Page 36 of 1501

MITSUBISHI MONTERO 1998 Service Manual A/C COMPRESSOR REFRIGERANT OIL CHECKING
1998 Mitsubishi Montero
1998 A/C SYSTEM GENERAL SERVICING
Mitsubishi - Compressor Refrigerant Oil Checking
Diamante, Eclipse, Gala

A/C COMPRESSOR REFRIGERANT OIL CHECKING
1998 Mitsubishi Montero
1998 A/C SYSTEM GENERAL SERVICING
Mitsubishi - Compressor Refrigerant Oil Checking
Diamante, Eclipse, Galant, Mirage, Montero, Montero Sport &
3000GT
* PLEASE READ THIS FIRST *
NOTE: Always refer to underhood A/C specification label in engine
compartment or A/C compressor label while servicing A/C
system. If engine compartment/compressor label specifications
differ from specifications in this article, use
underhood/compressor label specifications.
A/C COMPRESSOR APPLICATIONS
A/C COMPRESSOR APPLICATION TABLE\
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Application Compressor
Diamante ......................... Sanden MSC105CVS Scroll
Eclipse
2.0L Non-Turbo ............. Nippondenso 10PA17C 10-Cyl.
2.0L Turbo & 2.4L .............. Sanden MSC105CVS Scroll
Galant ............................ Sanden MSC90C12 Scroll
Mirage ............................... Sanden MSC90 Scroll
Montero ....................... Nippondenso 10PA15 10-Cyl.
Montero Sport ...................... Sanden MSC105C Scroll
3000GT .............................. Sanden MSC105 Scroll
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REFRIGERANT OIL & REFRIGERANT CAPACITY SPECIFICATIONS
NOTE: DO NOT exceed A/C system refrigerant oil capacity when
servicing system.
REFRIGERANT OIL & R-134a REFRIGERANT CAPACITY TABLE
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Application ( 1) Oil Refrigerant
Ounces Ounces
Diamante .................... 5.7-6.4 ........ 22.9-24.3
Eclipse
2.0L Non-Turbo ............ 2.7-4.1 ........ 24.7-26.1
2.0L Turbo & 2.4L ......... 5.7-6.4 ........ 24.7-26.1
Galant ...................... 4.1-5.1 ........ 22.9-24.3
Mirage ...................... 4.1-5.1 ........ 19.6-21.0
Montero ..................... ( 2) 4.1 ........ 21.2-22.9
Montero Sport ............... ( 2) 5.7 ........ 22.9-24.0
3000GT ...................... 4.7-6.1 ........ 26.1-27.9
( 1) - Total system capacity, unless otherwise noted.
( 2) - Compressor refrigerant oil capacity.
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REFRIGERANT OIL

Page 37 of 1501

MITSUBISHI MONTERO 1998 Service Manual Only NEW, moisture-free refrigerant oil should be used in the
air conditioning system. This oil is highly refined and dehydrated so
moisture content is less than 10 parts per million. The oil

Only NEW, moisture-free refrigerant oil should be used in the
air conditioning system. This oil is highly refined and dehydrated so
moisture content is less than 10 parts per million. The oil container
must be tightly closed at all times when not in use, or moisture from
the air will be absorbed into the refrigerant oil.
SERVICING PRECAUTIONS
DISCHARGING SYSTEM
Discharge A/C system, using approved refrigerant
recovery/recycling equipment that meets SAE J2210 requirements. Always
follow recovery/recycling equipment manufacturer's instructions. After
refrigerant recovery process is completed, replace any refrigerant oil
removed with the same amount of NEW refrigerant oil.
DISCONNECTING LINES & FITTINGS
After system is discharged, carefully clean area around all
fittings to be opened. Always use 2 wrenches when tightening or
loosening fittings. Some refrigerant lines are connected with a
coupling. Special tools may be required to disconnect lines. Cap or
plug all openings as soon as lines are removed. DO NOT remove shipping
caps from replacement components until ready to install.
CONNECTING LINES & FITTINGS
NOTE: Ensure all replacement component connections match
connections of system being worked on.
Always use a NEW gasket or "O" ring when connecting lines or
fittings. Coat "O" ring with NEW refrigerant oil and ensure it is not
twisted during installation. Always use two wrenches to prevent damage
to lines and fittings.
PLACING SYSTEM IN OPERATION
After component service or replacement has been completed and
all connections have been made, thoroughly evacuate system with a
vacuum pump. Charge system with proper amount of refrigerant and
perform leak test. See REFRIGERANT OIL & REFRIGERANT SPECIFICATIONS
table for system capacities. Ensure there are no leaks at any fitting
that has been opened. After system has been leak tested, check system
performance.
NIPPONDENSO 10-CYL.
Eclipse 2.0L Non-Turbo & Montero
Replacement compressor is shipped with NEW refrigerant oil.
Drain, measure and discard refrigerant oil from old compressor. Drain
NEW refrigerant oil from replacement compressor equal to difference
between amount drained from old compressor and amount shipped in
replacement compressor. If any other components are replaced, add NEW
refrigerant oil as specified. See COMPONENT REFRIGERANT OIL CAPACITIES
(MITSUBISHI - NIPPONDENSO 10-CYL.) table.
COMPONENT REFRIGERANT OIL CAPACITIES TABLE (NIPPONDENSO)
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Component Ounces
Compressor ( 1)

Page 38 of 1501

MITSUBISHI MONTERO 1998 Service Manual Eclipse 2.0L Non-Turbo ............................. 3.4
Montero ............................................ 4.1
Condenser ............................................ 1.4
Evaporator .....

Eclipse 2.0L Non-Turbo ............................. 3.4
Montero ............................................ 4.1
Condenser ............................................ 1.4
Evaporator ........................................... 1.4
Receiver-Drier ....................................... 0.3
Suction Hose ......................................... 0.3
(1) - If replacement compressor is shipped without
refrigerant oil, add same amount of NEW refrigerant
oil to replacement compressor that was drained from
old compressor.
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SANDEN SCROLL
Diamante, Eclipse 2.0L Turbo & 2.4L, Galant, Mirage, Montero
Sport and 3000GT
Replacement compressor is shipped with NEW refrigerant oil.
Drain, measure and discard refrigerant oil from old compressor. Drain
NEW refrigerant oil from replacement compressor equal to difference
between amount drained from old compressor and amount shipped in
replacement compressor. If any other components are replaced, add NEW
refrigerant oil as specified. See COMPONENT REFRIGERANT OIL CAPACITIES
(SANDEN SCROLL) table.
COMPONENT REFRIGERANT OIL CAPACITIES TABLE (SANDEN SCROLL)
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Component Ounces
Compressor ( 1)
Diamante, Eclipse 2.0L Turbo & 2.4L & Galant ... 5.7-6.4
Mirage ............................................. 4.4
3000GT ............................................. 5.4
Condenser
Diamante, Eclipse 2.0L Turbo & 2.4L,
Galant, Mirage & 3000GT ............................ 0.5
Evaporator
Diamante, Eclipse 2.0L Turbo & 2.4L,
Galant, Mirage & 3000GT ............................ 2.0
Receiver-Drier
Diamante, Eclipse 2.0L Turbo & 2.4L,
Galant, Mirage & 3000GT ............................ 0.3
Refrigerant Lines
Diamante, Eclipse 2.0L Turbo & 2.4L,
Galant, Mirage & 3000GT ............................ 0.3
( 1) - If replacement compressor is shipped without
refrigerant oil, add same amount of NEW refrigerant
oil to replacement compressor that was drained from
old compressor.
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Page 39 of 1501

MITSUBISHI MONTERO 1998 Service Manual A/C COMPRESSOR SERVICING
1998 Mitsubishi Montero
1998 GENERAL SERVICING
Mitsubishi - Compressor Servicing
Diamante, Eclipse, Galant, Mirage, Montero, Montero Sport &

A/C COMPRESSOR SERVICING
1998 Mitsubishi Montero
1998 GENERAL SERVICING
Mitsubishi - Compressor Servicing
Diamante, Eclipse, Galant, Mirage, Montero, Montero Sport &
3000GT
A/C COMPRESSOR APPLICATIONS
A/C COMPRESSOR APPLICATION TABLE\
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Application Compressor
Diamante ......................... Sanden MSC105CVS Scroll
Eclipse
2.0L Non-Turbo ............. Nippondenso 10PA17C 10-Cyl.
2.0L Turbo & 2.4L .............. Sanden MSC105CVS Scroll
Galant ............................ Sanden MSC90C12 Scroll
Mirage ............................... Sanden MSC90 Scroll
Montero ....................... Nippondenso 10PA15 10-Cyl.
Montero Sport ...................... Sanden MSC105C Scroll
3000GT .............................. Sanden MSC105 Scroll
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NOTE: Due to variety of clutch and shaft seal configurations,
obtain appropriate A/C compressor service tools for
compressor being serviced. Land Rover and Jaguar compressor
service information not available at time of publication.
NIPPONDENSO
CLUTCH COIL
Removal
1) Hold clutch plate stationary. Remove clutch plate center
bolt and clutch plate. If clutch plate cannot be removed by hand,
tighten an 8-mm or 10-mm bolt into clutch plate center bolt hole to
remove clutch plate.
2) Remove shim(s) and pulley snap ring from compressor shaft\
.
Tap pulley using a plastic hammer and remove pulley from compressor
shaft. See Fig. 1 or 2. Remove retaining screw for clutch coil lead.
Remove clutch coil snap ring and clutch coil.
Installation
1) To install, reverse removal procedure. Ensure clutch coil
pin is aligned with hole in compressor housing. Ensure clutch coil
lead is positioned properly. Ensure NEW snap rings are installed with
beveled side facing out. Tighten shaft bolt to 10-13 ft. lbs. (14-17
N.m).
2) Check air gap between clutch plate and pulley. Position
dial indicator on clutch plate. Energize clutch coil and zero dial
indicator. De-energize clutch coil and measure air gap (clutch plate
movement). Ensure air gap between clutch plate and pulley is 0.014-0.
026" (0.35-0.65 mm). If air gap is incorrect, add or remove shim(s) \
as
necessary. Ensure pulley rotates freely.
NOTE: On some compressors, it is necessary to use a dial indicator
on clutch plate to check air gap. Energize clutch coil and
zero dial indicator. De-energize clutch coil and measure air
gap. Ensure air gap is as specified.

Page 40 of 1501

MITSUBISHI MONTERO 1998 Service Manual SHAFT SEAL
CAUTION: Secure rear housing to compressor body using a vise before
removing front housing through-bolts. Compressor rear housing
may separate from compressor bo

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