1998 MITSUBISHI MONTERO Service Manual

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MITSUBISHI MONTERO 1998  Service Manual Fig. 7:  Measuring Ring Gear Runout
Courtesy of Mitsubishi Motor Sales of America.
Fig. 8:  Checking Pinion & Side Gear Backlash
Courtesy of Mitsubishi Motor Sales of America.
NOTE:    See DIFFERENTIA

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MITSUBISHI MONTERO 1998  Service Manual          assembly and drive pinion installation.
         Carrier Assembly & Drive Pinion Removal
         1) Remove differential carrier from axle housing. Remove lock
plates. Mark location of side b

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MITSUBISHI MONTERO 1998  Service Manual as matched set. Side gears and pinion gears must be replaced as
matched set.
         Reassembly & Adjustment
         1) Install thrust spacers, side gears, pinion washers and
pinion gears in differe

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MITSUBISHI MONTERO 1998  Service Manual Fig. 11:  Exploded View Of Locking Differential Actuator Assembly
Courtesy of Mitsubishi Motor Sales of America.

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MITSUBISHI MONTERO 1998  Service Manual Fig. 12:  Exploded View Of Locking Differential
Courtesy of Mitsubishi Motor Sales of America.
         Reassembly
         1) Arrange friction plates and discs of each side of
differential. Measure e

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MITSUBISHI MONTERO 1998  Service Manual Fig. 13:  Measuring Clutch Assembly Width
Courtesy of Mitsubishi Motor Sales of America.
Fig. 14:  Measuring Limited Slip Case Depth
Courtesy of Mitsubishi Motor Sales of America.
         5) Remove s

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MITSUBISHI MONTERO 1998  Service Manual Install thrust washers on each end of pressure rings. See Fig. 15.
         6) Measure clearance from end of thrust washer to rear face
of pressure ring. Clearance should be .002" (.05 mm) or less. If

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MITSUBISHI MONTERO 1998  Service Manual (.05-.20 mm). If clearance is not within specification, change thrust
washer to obtain correct clearance.
         10) Apply gear oil and friction modifier to all components.
Install components in dif