1998 MITSUBISHI MONTERO Service Manual

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Page 9 of 1501

$MITSUBISHI MONTERO 1998 Service Manual \ \ \ \b\ \ \b\ \ 22.3614-2.3617 (59.982-59.988) ( 4)$

Page 10 of 1501

$MITSUBISHI MONTERO 1998 Service Manual \ \ \ \b\ \ \b\ \ " $

Page 11 of 1501

MITSUBISHI MONTERO 1998 Service Manual Fig. 13: Main Bearing Identification (Diamante)
Courtesy of Mitsubishi Motor Sales of America.
Fig. 14: Main Bearing Identification (Montero)
Courtesy of Mitsubishi Motor Sales of America.
CRANKSHAF

Page 12 of 1501

MITSUBISHI MONTERO 1998 Service Manual Crankshaft Rod Connecting Rod Connecting Rod Connecting Rod

Journal Big End Big End ID Bearing

Diameter Diameter (Connec

Crankshaft Rod Connecting Rod Connecting Rod Connecting Rod

Journal Big End Big End ID Bearing

Diameter Diameter (Connecting Rod Thickness

In. (mm) In. (mm) Bearing Color) In. (mm)

\
\
\b\
\
\b\
\b\
\

2.1651-2.1654 2.2835-2.2837 0 (Pink) .0584-.0585

(54.994-55.000) (
2) (58.000-58.006) (1.483-1.486)

\
\
\b\
\
\b\
\b\
\

" 2.2837-2.2839 1 (Red) .0585-.0586

(58.006-58.012) (1.486-1.489)

\
\
\b\
\
\b\
\b\
\

" 2.2839-2.2842 2 (Green) .0586-.5587

(58.012-58.018) (1.489-1.492)

\
\
\b\
\
\b\
\b\
\

2.1649-2.1651 2.2835-2.2837 0 (Red) .0585-.0586

(54.988-54.994) (
3) (58.000-58.006) (1.486-1.489)

\
\
\b\
\
\b\
\b\
\

" 2.2839-2.2842 1 (Green) .0586-.5587

(58.006-58.012) (1.489-1.492)

\
\
\b\
\
\b\
\b\
\

" 2.2842-2.2839 2 (Black) .0587-.0589

(58.012-58.018) (1.492-1.495)

\
\
\b\
\
\b\
\b\
\

2.1646-2.1649 2.2835-2.2837 0 (Green) .0586-.0587

(54.982-54.988) (
4) (58.000-58.006) (1.489-1.492)

\
\
\b\
\
\b\
\b\
\

" 2.2839-2.2842 1 (Black) .0587-.5589

(58.006-58.012) (1.492-1.495)

\
\
\b\
\
\b\
\b\
\

" 2.2842-2.2839 2 (Brown) .0589-.0580

(58.012-58.018) (1.495-1.498)

\
\

\
\

\

\
\

(
1) - See Figs. 15 and 16.

(
2) - Yellow paint mark.

(
3) - No paint mark.

(
4) - White paint mark.

\
\
\
\
\
\
\
\f
Fig. 15: Connecting Rod Crankshaft Pin Color Identification
Location (Montero)
Courtesy of Mitsubishi Motor Sales of America.

Page 13 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Fig. 16: Connecting Rod Identification Location (Montero) Courtesy of Mitsubishi Motor Sales of America. ENGINE OILING OIL PUMP SPECIFICATIONS\ \$

Page 14 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Accessory Mount Stay Bolt (Montero) 8 mm Bolt .............................................. 17 (23)\ 10 mm Bolt ............................................. 36 (49)\ Cooling Fan Br$

Accessory Mount Stay Bolt (Montero)
8 mm Bolt .............................................. 17 (23)\
10 mm Bolt ............................................. 36 (49)\
Cooling Fan Bracket (Montero) ............................ 30 (41\
)
Engine Hanger (Montero) .................................. 13 (17\
)
Generator Bolt (Diamante) ................................ 15 (21\
)
Generator Bolt (Montero)
8 mm Bolt .............................................. 15 (21)\
10 mm Bolt ............................................. 38 (51)\
Generator Bracket (Diamante)
8 mm Bolt .............................................. 35 (48)\
10 mm Bolt ............................................. 17 (23)\
Generator Pivot Nut (Diamante) ........................... 32 (44\
)
Tensioner Pulley Nut ..................................... 37 (50)\
Tensioner Bracket Stay Bolt (Montero) .................... 18 (24\
)
Intake Manifold & Fuel
Bracket (Montero) ........................................ 18 (24\
)
ECT Sensor ............................................... 22 (30)\
Intake Manifold Nut ...................................... 15 (21)\
Thermostat Case .......................................... 14 (19)\
Water Inlet Fitting Bolt ................................. 14 (19)\
Water Outlet Fitting Bolt ................................ 14 (19)\
Water Passage (Montero) .................................. 14 (19\
)
Heater Pipe Bolt (Diamante) .............................. 13 (18\
)
Intake Plenum & Throttle Body
Air Intake Fitting Bolt & Nut (Montero) .................. 13 (18\
)
EGR Pipe Bolt ............................................ 13 (18)\
EGR Pipe Flair Nut ....................................... 44 (59)\
EGR Valve Bolt ........................................... 16 (22)\
Intake Manifold Plenum (Diamante) ........................ 13 (18\
)
Intake Manifold Plenum Stay Bolt
8 mm Bolt .............................................. 13 (18)\
10 mm Bolt ............................................. 27 (36)\
Water Outlet Fitting Bracket Bolt ........................ 14 (19)\
Bracket (Diamante) ....................................... 18 (24\
)
Motor Mount Brackets
Bracket
8 mm Bolt .............................................. 16 (22)\
10 mm Bolt ............................................. 30 (41)\
12 mm Bolt ............................................. 55 (75)\
Oil Pan & Oil Pump
Drain Plug ............................................... 30 (40)\
Oil Cooler By-Pass Valve (Montero) ....................... 41 (55\
)
Oil Filter Bolt (Montero) ................................ 15 (21\
)
Oil Filter Bracket
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (40)\
Oil Screen
8 mm Bolt ............................................... 14 (19)\
Plug .................................................... 33 (45)\
Piston & Connection Rod
Connecting Rod Cap Nut ................................... 38 (52)\
Rocker Arms & Camshafts
Distributor Adapter Bolt (Diamante) ...................... 17 (23\
)
Rocker Arm Shaft Bolt .................................... 23 (31)\
Spark Plug ................................................. 18 (25)\
Timing Belt
Auto Tensioner Bolt ...................................... 18 (24)\
Camshaft Sprocket Bolt ................................... 65 (88)\
Idler Pulley Bolt ........................................ 32 (44)\
Tensioner Arm Bolt ....................................... 32 (44)\
Tensioner Pulley Bolt .................................... 36 (49)\
Water Pump Bolt (Montero) ................................ 18 (24\
)

Page 15 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Water Pump Bolt (Diamante) 8 mm Bolt .............................................. 18 (24)\ 10 mm Bolt ............................................. 30 (41)\$

Water Pump Bolt (Diamante)
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (41)\
INCH Lbs. (N.m)
Crankshaft & Drive Plate
Bell Housing ............................................ 79.7 (9)\
Oil Seal Case .......................................... 97.3 (11)\
Rear Plate (Montero) ................................... 97.3 (11\
)
Exhaust Manifold
Heat Shield ........................................... 123.9 (14)\
Oil Level Gauge Guide Bolt ............................ 123.9 (14)\
Generator & Drive Belt
Cooling Fan Bolt (Montero) ............................. 97.3 (11\
)
Cooling Fan Nut (Montero) .............................. 97.3 (11\
)
Timing Indicator Bolt (Montero) ........................ 97.3 (11\
)
Intake Manifold & Fuel
ECT Gauge Sender ....................................... 97.4 (11)\
Fuel Pressure Regulator Bolt ............................ 79.6 (9)\
Fuel Pipe Banjo Bolt .................................... 79.6 (9)\
Injector & Fuel Rail Bolt ............................. 106.2 (12)\
Water Outlet Pipe ..................................... 123.9 (14)\
Intake Plenum & Throttle Body
Ignition Coil Bolt (Montero) ............................ 115 (13\
)
Manifold Differential Pressure (MDP) Sensor ............. 44 (4.9\
)
Throttle Body Bolt ...................................... 106 (12)\
Vacuum Hose Assembly (Diamante) ......................... 88 (9.8\
)
Oil Pan & Oil Pump
Baffle Plate (Montero) ................................. 97.3 (11\
)
Baffle Plate (Diamante) ................................ 97.3 (11\
)
6 mm Bolt ............................................... 53.1 (6)\
8 mm Bolt ............................................... 79.6 (9)\
Oil Pump Cover Bolt (Diamante) ......................... 88.5 (10\
)
Oil Pump Cover Bolt (Montero)
6 mm x 10 mm Bolt .................................... 97.3 (11)\
6 mm x 18 mm Bolt ..................................... 53.1 (6)\
Oil Pressure Gauge Sender .............................. 88.5 (10)\
Oil Pan (Upper) ......................................... 53.1 (6\
)
Oil Pan (Lower) ........................................ 97.3 (11\
)
Oil Pump Case ......................................... 123.9 (14)\
Oil Screen (Montero)
6 mm Bolt ............................................. 53.1 (9)\
Rocker Arms & Camshafts
Rocker Cover Bolt ....................................... 31 (3.5)\
Thrust Case Bolt ...................................... 115.1 (13)\
Timing Belt
Camshaft Position (CMP) Sensor (Montero) ................ 79.6 (\
9)
Crankshaft Position (CKP) Sensor ........................ 79.6 (9\
)
( 1) - Tighten cylinder head bolts in 2 or 3 steps with engine cold.
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ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS\
\
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\

Application Specification
Displacement .................................. 213.4 Cu. In. (3.5L)\
Bore ............................................... 3.6614" (93 mm)\

Page 16 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Stroke ........................................... 3.3779" (85.8 mm)\ Compression Ratio ............................................ 9.0:1 Fuel System ...........................................$

Stroke ........................................... 3.3779" (85.8 mm)\
Compression Ratio ............................................ 9.0:1
Fuel System .................................................... MFI
Horsepower @ RPM ........................................ 200 @ 5000
Torque Ft. Lbs. @ RPM ................................... 228 @ 3500
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ROCKER ARMS & CAMSHAFT
ROCKER ARMS & CAMSHAFT\
\
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Application In. (mm)\
Camshaft Lobe Height
Montero
Intake
Standard ..................................... 1.4846 (37.710)\
Limit ........................................ 1.4650 (37.210)\
Exhaust
Standard ..................................... 1.4622 (37.140)\
Limit ........................................ 1.4425 (36.640)\
Diamante
Intake
Standard ..................................... 1.4795 (37.580)\
Limit ........................................ 1.4598 (37.080)\
Exhaust
Standard ..................................... 1.4547 (36.950)\
Limit ........................................ 1.4350 (36.450)\
Camshaft Journal Diameter .......................... 1.7689 (44.930)\
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CYLINDER HEAD & VALVES
CYLINDER HEAD & VALVES\
\
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Application Specification
Head Warpage
Standard ........................................ .0012" (.030 mm)\
Limit ........................................... .0079" (.200 mm)\
Maximum Resurface ................................. .0079" (.200 mm)\
Overall Height ................................ 4.7244" (120.000 mm)\
Valve Margin
Intake
Standard ..................................... .0394" (1.000 mm)\
Limit ......................................... .0197" (.500 mm)\
Exhaust
Standard ..................................... .0472" (1.200 mm)\
Limit ......................................... .0276" (.700 mm)\
Valve Height (Montero)
Intake
Standard .................................. 4.4213" (112.300 mm)\
Limit ..................................... 4.4016" (111.800 mm)\
Exhaust
Standard .................................. 4.4924" (114.110 mm)\
Limit ..................................... 4.4728" (113.610 mm)\
Stem Diameter
Intake ......................................... .2362" (6.000 mm)\
Exhaust ........................................ .2362" (6.000 mm)\
Stem to Guide Clearance
Intake
Standard ........................... .0008-.0020" (.020-.050 mm)\
Limit ......................................... .0039" (.100 mm)\

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