2007 MITSUBISHI LANCER EVOLUTION Service Repair Manual

BODY -Doors42-29
B Note
Section A - A View AView B Claws positions Clips positions

Rear door trimView AView B
Door panelDoor trim Clip
D
Cap View C
D
Section C - C
Cap
ClawPull handle box
View C
B
AW0461AU
AW0772AQ
BW0465AU
Section D - D Section B - B
Door trim
Clip C
C
CC
C
C
A
A
C
C B
B Power window switch
panel assembly
Power window switch
panel assembly
ClawDoor trim Power window switch panel assembly
AW0465AU

BODY -Doors42-30
REMOVAL SERVICE POINTS
AA"DOOR INSIDE HANDLE COVER REMOVAL
1. Insert the driver into the tapping screw cap end of the
door inside handle cover and pry the cap the way shown
in the illustration to remove the cap, and then unscrew
the tapping screw.
2. As shown in the illustration, insert the special tool between
the door inside handle cover and door inside handle,
and then disengage the claws of the door inside handle
cover and door inside handle.
3. Insert the special tool into the door inside handle cover
end, and then pry and remove the door inside handle
cover.
AB"CLIP REMOVAL
Use a cloth to remove the clip as shown in the illustration.Tapping screw cap
MB990784 Door inside handle cover
A
AB
B
Door inside
handle cover
Door inside
handle cover ClawClaw
Claw Door trimSection A - ASection B - B
Door inside
handle coverSpecial tool
insertion
position

BODY -Doors42-31
INSTALLATION SERVICE POINTS
"AAWATERPROOF FILM INSTALLATION
Apply the specified adhesive on the waterproof film as shown
in the illustration, and then glue it on the door window glass.
Specified sealant: 3M ATD Part No. 8625 or equivalent
"BAREGULATOR HANDLE/ESCUTCHEON/CLIP
INSTALLATION
1. Install the clip and escutcheon to the regulator handle.
2. Close the front door window glass fully, and then install
the regulator handle as shown in the illustration.
INSPECTION
Power window main switch uses SWS system, for the
power window main switch check, refer to GROUP 54B
- SWS.
POWER WINDOW SUB SWITCH CONTINUITY CHECK
Switch positionTerminal No.p
236
UP
DOWN
Waterproof film

Waterproof film
Front of vehicle
30_
Horizontal line

BODY -Doors42-32
DOOR GLASS AND REGULATOR
REMOVAL AND INSTALLATION
Pre-removal Operation
Door Trim and Waterproof Film Removal (Refer to
P.42-27.)Post-installation Operation
DDoor Window Glass Adjustment (Refer to P.42-21.)
DDoor Trim and Waterproof Film Installation (Refer
to P.42-27)
1
23
1


34
25 6
1 1
power windows>
power windows>
Window regulator assembly
removal steps
"BADOperation check power window>
AA""AA1. Window regulator assembly
AA""AA2. Power window motor assembly
Window glass removal steps
D. Window glass runchannel (Refer to
P.42-39, 40.)
3. Door window glassStationary window glass removal
steps
DWindow glass runchannel (Refer to
P.42-38, 39.)
DDoor window glass lower runchan-
nel (Refer to P.42-38, 39.)
3. Door window glass
AB"4. Door center sash
5. Stationary window glass
6. Stationary window weatherstrip

BODY -Doors42-33
REMOVAL SERVICE POINTS
AA"WINDOW REGULATOR ASSEMBLY/POWER
WINDOW MOTOR ASSEMBLY REMOVAL
1. Loosen the door window glass assembly mounting bolts.
2. Raise the door window glass assembly, and then adhere
the special tool on the glass as shown in the illustration
to prevent from falling.
CautionFor the door window glass adhered film and
etc., use the special tool from outside the door glass
to prevent unstucking.
3. Remove the power window regulator and motor assembly.
AB"DOOR CENTER SASH REMOVAL
1. Remove only the section of the door outer opening
weatherstrip
2. Remove the center sash upper mounting screws, and
then remove the center sash upper from the door panel.
INSTALLATION SERVICE POINTS
"AAWINDOW REGULATOR ASSEMBLY/POWER
WINDOW MOTOR ASSEMBLY INSTALLATION
When installing the window regulator assembly, tighten he
bolts at the specified torque in the order shown in the
illustration.
MB990480
Door outer opening
weatherstrip
Door center sash
A18X0127

1
2 4
3
56
1
2
34
5 67

BODY -DoorsBODY -Doors42-34
"BAOPERATION CHECK window>
1. Install the glass to the window regulator assembly.
Caution
(1) As fully open position which is programed in the
power window-ECU is released (initialized), the
window regulator assembly should not be
operated until it is installed to the glass.
(2) The clamping prevention function does not
operate the first time that the glass is fully closed.
2. Press the power window switch to fully-open the glass,
and then return the glass toward the fully-close position
about 30 mm each. In the fully-close position, keep on
pressing the power window switch for 0.5 second or more.
NOTE
This operation will program the power window-ECU.
INSPECTION
POWER WINDOW RELAY CONTINUITY CHECK
Battery voltageTerminal No.yg
1345
Not applied
Applied
Power window
relay
123
4
5

BODY -Doors42-35
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATION
Pre-removal Operation
Door Trim Removal (Refer to P.42-27.)Post-installation Operation
DDoor Inside Handle Looseness Check (Refer to
P.42-24.)
DDoor Outside Handle Looseness Check (Refer to
P.42-23.)
DDoor Trim Installation (Refer to P.42-27.)

3
5
4 72
6
1
5.9±1.0 N·m
8.9±1.9 N·m
2
1
75 6
2.5±0.5 N·m
2.5±0.5 N·m
Door handle and door latch
removal steps
"CA1. Door inside handle
DWaterproof film (Refer to P.42-27.)
DDoor window glass lower runchan-
nel (Refer to P.42-38, 39.)
DDoor center sash (Refer to
P.42-32.)2. Door outside handle
3. Key cylinder
"BA4. Lower sash
5. Door latch assembly
6. Link
Door check removal steps
DWaterproof film (Refer to P.42-27.)
"AA7. Door check
INSTALLATION SERVICE POINTS
"AADOOR CHECK INSTALLATION
Install with the following identification marks upward.
ItemsIdentification mark
Front doorLeft side21L
Right side21R
Rear doorLeft side36L
Right side36R
Identification
mark

BODY -DoorsBODY -Doors42-36
"BALOWER SASH INSTALLATION
Be sure to install the lower sash to the window rear sash
(at door) securely.
"CADOOR INSIDE HANDLE INSTALLATION
1. Install the inside lock cable to the door inside handle
as follows:
(1) Install the inner cable end in the inside lock cable
to the clip in the door inside handle.
(2) Turn the inside lock knob to the door lock position.
(3) Install the outer cable end to the door inside handle
securely.
(4) Install the clip to the inner cable.
2. Install the inside handle rod to the door inside handle.
3. Install the door inside handle to the door.
INSPECTION
DOOR LOCK ACTUATOR CHECK
Front door

Rod positionTerminal No.Rod operation
12346
LOCKLOCK to UNLOCK
UNLOCKUNLOCK to LOCK
LOCK
UNLOCK

Rod positionTerminal No.Rod operation
46
LOCKLOCK to UNLOCK
UNLOCKUNLOCK to LOCK

Rod positionTerminal No.Rod operation
12346
LOCKLOCK to UNLOCK
UNLOCKUNLOCK to LOCK
LOCK
UNLOCK

Rod positionTerminal No.Rod operationp
46
p
LOCKLOCK to UNLOCK
UNLOCKUNLOCK to LOCK
Door inside
handle
Inner cableClip
Outer cable
end
Inside
handle rod

B Unlock
View B
Lock

View A
Unlock Lock
A