2007 MITSUBISHI LANCER EVOLUTION Service Repair Manual

51-1
EXTERIOR
CONTENTS
FRONT BUMPER 2....................
ADHESIVE 2..............................
FRONT BUMPER 2........................
REAR BUMPER 6.....................
SIDE AIR DAM, MOLDING AND
GARNISH 8...........................
SPECIAL TOOL 8.........................
ADHESIVE 8..............................
SIDE AIR DAM MOLDING GARNISH 9.....
REAR SPOILER 11....................
ADHESIVE 11.............................REAR SPOILER 12........................
WINDSHIELD WIPER AND WASHER 13.
SERVICE SPECIFICATIONS 13.............
TROUBLESHOOTING 13...................
ON - VEHICLE SERVICE 13.................
WINDSHIELD WIPER AND WASHER 14......
MARKS 20............................
OUTSIDE MIRROR 23.................
SPECIAL TOOL 23........................
OUTSIDE MIRROR 23......................

EXTERIOR -Front Bumper51-2
FRONT BUMPER
ADHESIVE
ApplicationBrand
Front air damDouble-sided tape [10 mm width 1.2 mm thickness]
FRONT BUMPER
REMOVAL AND INSTALLATION
4
2
6
5
1,2,3 a
a
bb
135
c
c
cc
c c
Fender
5
Clip
Clip
Clip
Section A – A
Section B – B
Section C – C
Removal steps
1. Side under cover
2. Center under cover
3. Front under cover
4. Splash shield installation clipDWater spray hose connection
(Refer to Group 15.)
5. Front bumper assembly
6. Front bumper stay

EXTERIOR -Front Bumper51-3
DISASSEMBLY AND REASSEMBLY
18
5
18
173
14
13
18
Clip
Clip Clip
Section A – A
Section B – B
Section C – C
4
7
62
10
9
3 15
16
12 13
145
aa
b
b1116
1718
8 c
c
12
1
Disassembly steps
1. Front bumper plate
"CA2. Front bumper center net
3. Front bumper lower plate
4. Three - diamond mark
5. Front bumper upper reinforcement as-
sembly
6. License plate garnish
7. License plate bracket
AA""BA8. Rivet
9. Front bumper side blade and front cen-
ter reinforcement assembly10. Front bumper side blade
11. Front bumper center reinforcement
DWater spray hose and nozzle
(Refer to GROUP 15.)
12. Bezel net
13. Inner bracket
14. Front bumper bezel
15. Oil cooler duct
16. Front bumper side net
AB""AA17. Front air dam
18. Front bumper face

EXTERIOR -Front Bumper51-4
Front air dam Front bumper face
A
A
Front air dam
Front bumper
lower plate
Double-sided tape: Generic products: 10mm width, 1.2mm thicknessSection A – A
DISASSEMBLY SERVICE POINTS
AA"RIVET REMOVAL
Use the drill (ø4.0 mm) to make a hole in the rivet for removal.
AB"FRONT AIR DAM REMOVAL
The same procedures are applied as that of the removal
of side air dam. (Refer to P.51-10.)
REASSEMBLY SERVICE POINTS
"AAFRONT AIR DAM INSTALLATION
The same procedures are applied as that of the installation
of side air dam. (Refer to P.51-10.)
Drill
RivetFront
bumper
face

EXTERIOR -Front Bumper51-5
"BARIVET INSTALLATION
Use the recommended tool shown in the illustration to secure
the rivet in the following procedure.
1. Insert the rivet into the main materials (front bumper face
and front bumper side plate.)
2. Insert the recommended tool into Part A of the rivet.
3. Maneuver the handle of the tool pressing the flange of
the rivet.
4. Particles of Part A of the rivet are cut off to be secured.
AC"FRONT BUMPER CENTER NET REMOVAL
Tighten the front bumper center net mounting bolt from the
vehicle centre line.Riveter
Bumper side
plate
Part A
Riveter
Rivet
Flange part
1
2
3
4Bumper face
Rivet
Bumper face
Vehicle
centre
: Bolt installation position

EXTERIOR -Rear Bumper51-6
REAR BUMPER
REMOVAL AND INSTALLATION
Pre-removal and post-installation operations
DRemoval and installation of rear combination lamp (Refer to GROUP 54A.)
DRemoval and installation of rear end trim, washer tank lid and AYC reservoir tank lid (Refer to GROUP 52A – Trim.)
DRemoval and installation of rear splash shield
A A
B
B
Rear bumper assembly
Clip
Clip
Section A – A
Section B – B
Rear bumper assembly
Rear bumper assembly

EXTERIOR -Rear Bumper51-7
DISASSEMBLY AND REASSEMBLY
1 32
54
Disassembly steps
1. License plate bracket
2. Rear bumper center reinforcement
AA""AA3. Rivet4. Rear bumper side plate
5. Rear bumper face
DISASSEMBLY SERVICE POINTS
AA"RIVET REMOVAL
Use the drill (ø 4.0 mm) to make a hole in the rivet for removal.
Drill
RivetFront
bumper
face

EXTERIOR -Rear Bumper / Side Air Dam, Molding and Garnish51-8
REASSEMBLY SERVICE POINTS
"AARIVET INSTALLATION
Use the recommended tool shown in the illustration to secure
the rivet in the following procedure.
1. Insert the rivet into the main materials (rear bumper face
and rear bumper side plate.)
2. Insert the recommended tool into Part A of the rivet.
3. Maneuver the handle of the tool pressing the flange of
the rivet.
4. Particles of Part A of the rivet are cut off to be secured.
SIDE AIR DAM, MOLDING AND GARNISH
SPECIAL TOOL
ToolNumberNameApplication
MB990449Window molding
removerRemoval of roof drip molding
ADHESIVE
ApplicationBrand
Side air damDouble-sided tape [5 mm width 1.2 mm thickness]
Riveter
Bumper side
plate
Part A
Riveter
Rivet
Flange part
1
2
3
4Bumper face
Rivet
Bumper face