
INDEX - In order of parts nameC-11
INDEX
In order of parts name
Parts nameConnector
No.Circuit diagram pageWiring diagram
page
4WD-ECU
219,220,221,222,223,224,226,227,
228,230,231,232,234,236,237,238,
240,241,242,244, 246,247B-19,25
4WD-ECU
221,224,225,227,228,229,232,234,
235,237,238,239,242,244,245,247B-19,25
AA/C compressorA-47B-178,184B-7,9
A/C compressor relayB-12XB-73,178,184B-10,14
A/C-ECU or heater control unitC-32B-175,181,185B-19,25
ABS-ECUB-123B-198,200,201,202,203,204,205,206,
208,209,210,211,229,232,233,239,
242,243B-13,17
ACD mode changeover switchC-142B-214,222,230,240B-21,27
Air bag module (squib)
Air bag module (squib)
Air flow sensorB-31B-90,98B-11,15
AlternatorB-21B-84B-11,15
AlternatorB-22B-84B-11,15
Ashtray illumination lampD-20B-195B-31,33
BBack-up lamp switchB-108B-142,143B-12,16
Blower motorC-14B-174,180B-18,24
Blower relayC-215B-54,55,174,180B-23,29
Blower switchC-131B-174,180B-21,27
Brake fluid level switchB-04B-157B-10,14
CCamshaft position sensorB-116B-88,96B-12,16
Cigarette lighterD-18B-195B-31,33
Cigarette lighterD-19B-195B-31,33
Cigarette lighter illumination lampD-21B-195B-31,33
ClockC-04B-194B-18,24
Clock spring
Clock spring

GENERAL -How to Use Troubleshooting/Inspection Service Points00-8
WHEN USING THE WARNING LAMP
1. Use the special tool to earth No.1 terminal (diagnosis
control terminal) of the diagnosis connector.
2. Turn the ignition switch to “ON” position.
3. Read out a diagnosis code by observing how the warning
lamp flashes.
Applicable systems
System nameWarning lamp name
ACD, AYCACD mode indicator lamp
ABSABS warning lamp
Indication of diagnosis code by warning lamp
When the diagnosis code No.24 is outputWhen no diagnosis code is output*
On
Off
1.5 secs.0.5 sec.
0.5 sec.
Pause
time 3
secs.Tens
signalPlace
division
2 secs.Units
signal
On
Off
0.25 sec.
METHOD OF ERASING DIAGNOSIS CODES
WHEN USING THE MUT-II
Connect the MUT-IIto the diagnosis connector and erase the diagnosis code.
Caution
Turn the ignition switch to “LOCK”(OFF) position before connecting or disconnecting the MUT-II.
WHEN NOT USING THE MUT-II
1. Turn the ignition switch to “LOCK”(OFF) position.
2. After disconnecting the battery cable from the battery ( - ) terminal for 10 seconds or more, reconnect
the cable.
3. After the engine has warmed up, run it at idle for about 15 minutes.
MB991529

GENERAL -How to Use Troubleshooting/Inspection Service Points00-10
HOW TO USE THE INSPECTION PROCEDURES
The causes of a high frequency of problems occurring in electronic circuitry are generally the connectors,
components, the ECU and the harnesses between connectors, in that order. These inspection procedures
follow this order, and they first try to discover a problem with a connector or a defective component.
DIndicator does not turn on or off even if control
mode switch is pressed.
DIndicator switch should not be illuminated is
illuminated.Probable cause
OK
OK
OK
Measure at switch connector A-44
DDisconnect the connector, and measure at the harness
side.
DVoltage between terminal 6 - earth and terminal 8 -
earth
OK:Approx. 5V
OK
NG
Check the following connector.A-44
Repair
OK
Check trouble symptom.
Replace the ECS-ECU.
In the above cases, the ECS switch circuit is defective or the indicator
circuit is defective.
CHECKING PROCEDURE 4
2. Indicates inspection carried out using the
MUT-II.
Indicates the operation and inspection proce-
dures.
Indicates the OK judgement conditions.
3. Detailed inspection procedures (methods)
such as component inspection and circuit
inspection are listed on a separate page, and
are given here for reference.
5. Inspect the contact condition at each connector terminal.
(Refer to Connector Inspection Service Points.)
The connector position can be located in the wiring diagram in the
electrical wiring manual by means of this symbol.
Caution
After carrying out connector inspection, always be sure to
reconnect the connector as it was before.
6. Confirm that there are trouble symptoms. If trouble symptoms have
disappeared, the connector may have been inserted incorrectly and the
trouble symptom may have disappeared during inspection.
If it seems that trouble symptoms still remain, proceed to the next page of
instructions.
7. If trouble symptoms still remain up to this stage, there is a possibility that there is an
open or short circuit in the harness between the connectors, so check the harness.
Alternatively, the cause may be a defective ECU, so try replacing the ECU and check
if the trouble symptom disappears.
NGECU switch component inspection (Refer to P.33-44.)
NG
1. Comments on the diagnosis code or trouble
symptom above.
MUT-IIData list
17 Control mode selection switch
OK:Voltage changes between approx. 0V→approx.
2.5V→approx. 5V when the switch is operated.
4. Indicates voltage and resistance to be measured at a particular
connector.
(Refer to Connector Measurement Service Points.)
The connector position can be located in the wiring diagram in the
electrical wiring manual by means of this symbol.
Indicates operation and inspection procedures, inspection terminals
and inspection conditions.
Indicates the OK judgement conditions.
HARNESS INSPECTION
Check for an open or short circuit in the harness between the terminals which were defective according
to the connector measurements. Carry out this inspection while referring to the electrical wiring manual.
Here, “Check harness between power supply and terminal xx” also includes checking for blown fuses.
For inspection service points when there is a blown fuse, refer to “Inspection Service Points for a Blown
Fuse.”
MEASURES TO TAKE AFTER REPLACING THE ECU
If the trouble symptoms have not disappeared even after replacing the ECU, repeat the inspection procedure
from the beginning.

MPI -Troubleshooting13A-107
ACTUATOR TEST REFERENCE TABLE
Item
No.Inspection
itemDrive contentsInspection contentsNormal conditionInspection
procedure
No.Reference
page
01InjectorsCut fuel to No.
1 injectorEngine: After having warmed
up/Engine is idling
(C tthfllth
Idling condition
becomes different
(becomesunsta
Code No.
P020113A-30
02Cut fuel to No.
2 injector(Cut the fuel supply to each
injector in turn and check
cylinders which don’t affect
idli )
(becomes unsta-
ble).Code No.
P020213A-31
03Cut fuel to No.
3 injector
y
idling.)Code No.
P020313A-32
04Cut fuel to No.
4 injectorCode No.
P020413A-33
07Fuel pumpFuel pump
operates and
fuel is recircu-
lated.DEngine:
Cranking
DFuel
pump:
Forced
driving
Inspect
according
Pinch the
return hose
with fingers
to feel the
pulse of the
fuel being
recirculated.Pulse is felt.Procedure
No. 2313A-85
according
to both
the above
conditions.
Listen near
the fuel tank
for the
sound of
fuel pump
operation.Sound of opera-
tion is heard.
08Purge
control
solenoid
valveSolenoid valve
turns from
OFF to ON.Ignition switch: “ON”Sound of opera-
tion can be heard
when solenoid
valve is driven.Code No.
P044313A-41
09Fuel
pressure
control
solenoid
valveSolenoid valve
turns from
OFF to ON.Ignition switch: “ON”Sound of opera-
tion can be heard
when solenoid
valve is driven.Code No.
P110513A-48
10EGR con-
trol sole-
noid valveSolenoid valve
turns from
OFF to ON.Ignition switch: “ON”Sound of opera-
tion can be heard
when solenoid
valve is driven.Code No.
P040313A-39
12Waste
gate sole-
noid valveSolenoid valve
turns from
OFF to ON.Ignition switch: “ON”Sound of opera-
tion can be heard
when solenoid
valve is driven.Code No.
P110413A-47
13Fuel pump
relay 3Fuel pump
relay 3 turns
from OFF to
ON.DIgnition switch: “ON”
DListen near the fuel tank
for the sound of fuel pump
operation.Sound of opera-
tion is heard.Procedure
No. 2313A-85
17Basic igni-
tion timingSet to ignition
timing
adjustment
modeEngine: Idling
Timing light is set5_BTDC--

ENGINE ELECTRICAL -Ignition System16-29
SPARK PLUG CHECK, CLEANING AND REPLACEMENT
SPARK PLUG GAP CHECK
Caution
1. Do not adjust the gap of the iridium plug.
2. Cleaning of the iridium plug could damage the tip of the electrode. Thus, if the plug must
be cleaned because of soot, etc., use a plug cleaner and clean within a short time of 20 seconds
or less to protect the electrode. Do not use a wire brush, etc.
3. Even when the functions of the iridium plug are normal, the electrode section may be blackened.
However, the adhered carbon has properties that easily burned off compared to the conventional
type, so there is no problem. Check the quality of the spark plug by checking the insulation
resistance.
Check the plug gap, and replace if the checked value is more than the limit value.
Standard value, limit value:
MakerModelStandard value (mm)Limit value (mm)
NGKIGR7A-G0.6 - 0.70.75
DENSOVW22PR-DA70.6 - 0.70.75
SPARK PLUG INSULATION RESISTANCE CHECK
Measure the insulation resistance of the spark plug, and
replace if the measured value is less than the limit value.
Limit value: 1 MΩ
CAMSHAFT POSITION SENSOR CHECK
Refer to GROUP 13A - Troubleshooting.
CRANK ANGLE SENSOR CHECK
Refer to GROUP 13A - Troubleshooting.
DETONATION SENSOR CHECK
Check the detonation sensor circuit if self-diagnosis code,
No. 31 is shown.
NOTE
For information concerning the self-diagnosis codes, refer
to GROUP 13A - Troubleshooting.

MANUAL TRANSMISSION - Troubleshooting
Code No.62 ACD mode switch systemProbable cause
Code No.62 is output when the ACD mode switch is ON for more than 60
seconds.DACD mode switch fault
DHarness or connector fault
D4WD-ECU fault
OK
OK
OK
NG
NG
MUT-IIData List
DNo.63 ACD mode switch
(1) Press the ACD mode switch.
OK:ON
(2) Release the ACD mode switch.
OK:OFF
OK→Intermittent malfunction (Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions)
Check the ACD mode switch. (Refer to P.22A-57.)
NG→Replace
NG
OK
Check the following connectors:
NG→Repair
OK
Measure at ACD mode switch connector C-142.
DDisconnect the connector and measure at the harness
side.
DIgnition switch: ON
DVoltage between terminal 2 and earth
OK:System voltage
Measure at 4WD-ECU connector C-43.
DMeasure the ECU terminal voltage.
DIgnition switch: ON
DVoltage between terminal 47 and earth
(1) Press the ACD mode switch.
OK:System voltage
(2) Release the ACD mode switch.
OK:1 V or less
OK
Check the following connectors:
NG→Repair
OK
Check the harness between the junction block and
combination meter.
DCheck for ground and damage of the power line.
NG→Repair
Check the harness between the 4WD-ECU and ACD mode
switch.
DCheck for open circuit and damage of the power line
NG→Repair
Check the following connector:C-43
NG→Repair
Check the harness between the ACD mode switch and
ignition switch.
DCheck for open circuit or damage of the power line.
NG→Repair
MUT-IIData List
DNo.63 ACD mode switch
(1) Press the ACD mode switch.
OK:ON
(2) Release the ACD mode switch.
OK:OFF
NG→Replace the 4WD-ECU.
OK→Intermittent malfunction (Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions)

MANUAL TRANSMISSION -Sensor,SwitchandRelay
INSPECTION
ELECTRIC PUMP RELAY CONTINUITY CHECK
1. Using a jumper wire, connect a battery (+) to terminal
13 of the electric pump relay and battery ( - ) to terminal
1.
2. While intermittently disconnecting the jumper wire at the
battery side, check for continuity between terminals 4
and 5 of the electric pump relay.
Jumper wireContinuity between No.4 - No.5
ConnectedContinuity
DisconnectedNo continuity
ACD MODE SWITCH CONTINUITY CHECK
ACD mode switch
terminalACD mode switchContinuity
No.1 - No.2ONContinuity
OFFNo continuity
No.3 - No.4-Continuity

REAR AXLE -Troubleshooting
Diagnosis
code No.Reference page Diagnosis items
61Stop lamp switch systemopen-circuitRefer to
GROUP22
62ACD mode changeover switchstuck
GROUP22.
63Parking brake switch systemshort-circuit or not re-
turned
65ABS monitor systemopen-circuit or defective
ABS
71Proportioning valve
72Directional control valve (right) systemopen- or short-circuit27B-12
73Directional control valve (left) systemopen- or short-circuit27B-13
74Proportioning valve
GROUP22
81Electric pump relay systemopen- or short-circuit
GROUP22.
82electric pump malfunction
or pressure sensor defect
84AYC control error–
85ACD control errorRefer to
GROUP 22.
NOTE
Code No.84 is not a code number output due to malfunction, but a code number output when control
for the 4WD-ECU to protect the AYC is stopped in excessive driving. AYC control can be recovered
by turning the ignition switch ON to OFF to ON.