2007 MITSUBISHI LANCER EVOLUTION Service Repair Manual

MANUAL TRANSMISSION OVERHAUL -Select Lever22B-39
SELECT LEVER
DISASSEMBLY AND REASSEMBLY
3
4 6
1 5
2 7
8
9
10
11±1N•m
Disassembly steps
"AA1. Dust cover
2. Nut
3. Spring washer
4. Plane washer
5. Select lever bush6. Select lever shoe
7. Select lever
8. Select lever bush
"AA9. Dust cover
10. Select lever shaft
REASSEMBLY SERVICE POINT
"AADUST COVER INSTALLATION
Install the dust cover onto the select lever.
Dust
cover

MANUAL TRANSMISSION OVERHAUL -Control Housing22B-40
CONTROL HOUSING
DISASSEMBLY AND REASSEMBLY
16107
11
8
9
6
5
3 41
2
17 1213
15 14
18
18±3N•m
Disassembly steps
AA""FA1. Lock pin
2. Interlock plate
3. Control finger
4. Pin
5. Return spring
6. Stopper plate
"EA7. Spring pin
"DA8. Spring pin
9. Stopper body10. Neutral return spring
11. Control shaft
"CA12. Air breather
13. Control shaft boot
"BA14. Oil seal
"AA15. Needle bearing
16. Spring washer
17. Stopper bracket
18. Control housing

MANUAL TRANSMISSION OVERHAUL -Control Housing22B-41
DISASSEMBLY SERVICE POINT
AA"LOCK PIN REMOVAL
Tap out the lock pin from the direction shown in the illustration.
REASSEMBLY SERVICE POINTS
"AANEEDLE BEARING INSTALLATION
Press the needle bearing into the dimensions shown in the
illustration so that the type stamp side faces the indicated
direction.
"BAOIL SEAL INSTALLATION
Apply transmission oil on the oil seal lip section.
Transmission oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN” multi gear oil
<75W/85W> or equivalent
"CAAIR BREATHER INSTALLATION
(1) Apply sealant on the periphery of the insertion section.
Sealant
Specified sealant:
3M SUPER WEATHERSTRIP No.8001 or
equivalent
(2) Install so that the protrusion faces the direction shown
in the illustration.
Lock pin
Control
finger
Control
housing
Needle
bearing
2mm Type
stamp
side

MANUAL TRANSMISSION OVERHAUL -Control Housing22B-42
"DASPRING PIN INSTALLATION
Install the spring pin onto the stopper body from the direction
shown in the illustration.
"EASPRING PIN INSTALLATION
Install the spring pin onto the stopper body.
"FALOCK PIN INSTALLATION
Tap the lock pin into the control finger from the direction
shown in the illustration.Control shaftStopper body
Installation
direction
Slit
Spring
pin
Spring pin
45_
Lock pin
Control finger

MANUAL TRANSMISSION OVERHAUL -Clutch Housing22B-43
CLUTCH HOUSING
DISASSEMBLY AND REASSEMBLY
7
5*3
6
4
2
18
9.8±2N•m
Disassembly steps
1. Clutch release bearing retainer
"EA2. Oil seal
AA""DA3. Outer race
AB""CA4. Outer race"BA5. Bush*
"AA6. Cover A
"AA7. Cover B
8. Clutch housing
NOTE
*: Refer to the installation procedures only when replacing the clutch housing.
DISASSEMBLY SERVICE POINTS
AA"OUTER RACE REMOVAL
Using the special tool, remove the outer race from the clutch
housing.MD999566

MANUAL TRANSMISSION OVERHAUL -Clutch Housing22B-44
AB"OUTER RACE REMOVAL
Using the special tool, remove the outer race from the clutch
housing.
REASSEMBLY SERVICE POINTS
"AACOVER A/COVER B INSTALLATION
Install each cover onto the clutch housing in the direction
shown in the illustration.
"BABUSH INSTALLATION
Press the bush into the clutch housing to the position shown
in the illustration. Make sure that the split face of the bush
does not cover the air bleeding groove on the housing.
"CAOUTER RACE INSTALLATION
Using the special tool, install the outer race onto the clutch
housing.
MD999566
Cover A
Cover B
Air bleeding groove
Bush
Bush
1mm
MB990938
MB990935

MANUAL TRANSMISSION OVERHAUL -Clutch Housing22B-45
"DAOUTER RACE INSTALLATION
Using the special tool, install the outer race onto the clutch
housing.
"EAOIL SEAL INSTALLATION
(1) Apply transmission oil on the oil seal lip section.
Transmission oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN” multi gear
oil <75W/85W> or equivalent
(2) Using the special tool, install the oil seal onto the clutch
housing.
MB991445
MB990938
MB990938 MB990928

MANUAL TRANSMISSION OVERHAUL -Transmission Case22B-46
TRANSMISSION CASE
DISASSEMBLY AND REASSEMBLY
2*
3*
41
Disassembly steps
"CA1. Oil seal
"BA2. Needle bearing*"AA3. Bush*
4. Transmission case
NOTE
*: Refer to the installation procedures only when replacing the transmission case.
REASSEMBLY SERVICE POINTS
"AABUSH INSTALLATION
Press in the bush to the position shown in the illustration
so that the split face of the bush does not cover the air bleeding
groove on the case.
Bush Air
bleeding
hole