2007 MITSUBISHI LANCER EVOLUTION Service Repair Manual

MANUAL TRANSMISSION OVERHAUL -Transmission Case22B-47
"BANEEDLE BEARING INSTALLATION
Press in to the flush with the type stamp side facing the
direction shown in the illustration.
"CAOIL SEAL INSTALLATION
(1) Apply transmission oil on the oil seal lip section.
Transmission oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN” multi gear
oil <75W/85W> or equivalent
(2) Using the special tool, install the oil seal onto the
transmission case.
Bush
3mm
Needle bearing
Type stamp side
MD998800

MANUAL TRANSMISSION OVERHAUL -Center Differential22B-48
CENTER DIFFERENTIAL
DISASSEMBLY AND REASSEMBLY
Apply gear oil on
all sliding sections
before installing.
161310 7
11
8 9653
41
2
17
12
1514
912 121112
132±5N•m
Disassembly steps
"DA1. Center differential drive gear
"CA2. Center differential flange
AA""BA3. Taper roller bearing
"CA4. Snap ring
"CA5. Front output shaft
"CA6. Spacer
"CA7. Side gear
"CA8. Lock pin
"CA9. Pinion shaft"CA10. Pinion shaft holder
"CA11. Pinion
"CA12. Washer
"CA13. Side gear
"CA14. Spacer
AB""AA15. Taper roller bearing
16. Speedometer drive gear
17. Differential case
DISASSEMBLY SERVICE POINTS
AA"TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the center differential flange.MD998917

MANUAL TRANSMISSION OVERHAUL -Center Differential22B-49
AB"TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the center differential case.
REASSEMBLY SERVICE POINTS
"AATAPER ROLLER BEARING INSTALLATION
Using the special tool, install the taper roller bearing onto
the center differential case.
"BATAPER ROLLER BEARING INSTALLATION
Using the special tool, install the taper roller bearing onto
the center differential flange.
"CASPACER/SIDE GEAR/WASHER/PINION/PINION
SHAFT HOLDER/PINION SHAFT/LOCK
PIN/FRONT OUTPUT SHAFT/SNAP RING/CENTER
DIFFERENTIAL FLANGE INSTALLATION
(1) After assembling the spacer onto the side gear, install
the side gear into the center differential case.
NOTE
When installing a new side gear, assemble a medium
thickness (0.8 or 0.9 mm) spacer.
(2) Align the washer on the back of the pinion. Engage the
four pieces onto the side gear simultaneously, and rotate
to install at the specified position. Then, install the pinion
shaft holder.
(3) Insert the pinion shaft into the differential case.
(4) Install the lock pin in the direction shown in the illustration.
MD998917 MB990932
MB990937
MD998823MD998812
Differential case
Lock pin
Pinion shaft

MANUAL TRANSMISSION OVERHAUL -Center Differential22B-50
(5) Install the front output shaft onto the side gear, and install
the snap ring.
(6) After assembling the side gear into the center differential
case, install the spacer onto the side gear.
(7) Match the alignment marks, install the center differential
flange, and temporarily fix the machine screw.
(8) Measure the backlash between the side gear and pinion.
Standard value: 0.025 - 0.150 mm
(9) If the backlash is not within the standard value, select
a spacer, and measure the backlash again.
NOTE
Adjust so that the backlash on both sides is even.
"DACENTER DIFFERENTIAL DRIVE GEAR
INSTALLATION
(1) Confirm that rust-proofing oil is applied, and then apply
sealant on all of the bolt threads.
Sealant
Specified sealant:
3M STUD Locking No.4170 or equivalent
(2) Tighten with the specified torque following the order shown
in the illustration.

MANUAL TRANSMISSION OVERHAUL -Transfer22B-51
TRANSFER
DISASSEMBLY AND REASSEMBLY
Apply gear oil on
all sliding sections
before installing.
10 7
86 5
3 4
1
2
9
23±3N•m
Disassembly steps
1. Dust seal guard
"EA2. Oil seal
"DA3. Oil seal
"AA4. O-ring
"AA5. O-ring"CA6. Oil seal
"BA7. Oil seal
"AA8. O-ring
9. Transfer cover
10. Transfer

MANUAL TRANSMISSION OVERHAUL -Transfer22B-52
REASSEMBLY SERVICE POINTS
"AAO-RING INSTALLATION
Apply hypoid gear oil on the O-ring.
Hypoid gear oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN SUPER” hypo-
id gear oil (GL-5) or equivalent
"BAOIL SEAL INSTALLATION
Apply hypoid gear oil on the lip section of the oil seal, and
install using the special tool.
Hypoid gear oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN SUPER” hypo-
id gear oil (GL-5) or equivalent
"CAOIL SEAL INSTALLATION
Apply hypoid gear oil on the lip section of the oil seal, and
install using the special tool.
Hypoid gear oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN SUPER” hypo-
id gear oil (GL-5) or equivalent
"DAOIL SEAL INSTALLATION
Apply hypoid gear oil on the lip section of the oil seal, and
install using the special tool.
Hypoid gear oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN SUPER” hypo-
id gear oil (GL-5) or equivalent
"EAOIL SEAL INSTALLATION
Apply hypoid gear oil on the lip section of the oil seal, and
install using the special tool.
Hypoid gear oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN SUPER” hypo-
id gear oil (GL-5) or equivalent
MD998800
MB990937MB990938
MB990887MB990891
MB990936

25-1
PROPELLER
SHAFT
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 2.................
LUBRICANT 2...............................SEALANT 2..................................
SPECIAL TOOL 2............................
PROPELLER SHAFT 3.......................

PROPELLER SHAFT -General Information/Service Specification/
Lubricant/Sealant/Special Tool25-2
GENERAL INFORMATION
3 way split 4-joint type propeller shaft with center bearing is adopted.
SERVICE SPECIFICATION
ItemsStandard valueLimit
Propeller shaft runout mm-0.5
LUBRICANT
ItemsSpecified lubricantQuantity
Front propeller shaft sleeve
yokeHypoid gear oil SAE 75W-90 or 75W-85W or 80W
conforming to API GL-4As required
LJ assemblyRepair kit grease75±5g
SEALANT
ItemsSpecified sealantsRemarks
LJ assembly rubber packing3M Stud Locking 4170 or equivalentAnaerobic sealant
SPECIAL TOOL
ToolNumberNameUse
MB998801Bearing removerRemoval of the center bearing assembly