2007 MITSUBISHI LANCER EVOLUTION Service Repair Manual

BODY CONSTRUCTION -Locations Using Urethane Foam and Foam MaterialA-23
E
F
G
E
F
Side outer panel
Rear pillar inner
Side outer
panel
Rear door hinge
reinforcement
upperSide sill outer
reinforcement
center Center pillar
reinforcement
Front floor
side sill
inner Center
pillar inner
Side
outer panel
G
Foam acoustic
material
Foam
acoustic
material
Urethane
foam Rear door hinge
reinforcement
lower
D
D
Roof panel
Side roof rail inner
Foam
acoustic
material

BODY CONSTRUCTION -Stiffener and Dump Sheet Application LocationsA-24
STIFFENER AND DUMP SHEET APPLICATION LOCATIONS
Stiffener is pasted to the inside of the side outer panel, and dump sheets are pasted on the inside
of the front doors to increase surface rigidity, thus improving soundproof qualities with the anti-vibration
effects.
NOTE
The stiffener comes in sheet form and is composed mainly of epoxy resin, glass fibers, and fillers. It hardens
when heated. It is used to improve the rigidity of outer panels.
Stiffener
Dump sheet

B-1
BODY
DIMENSIONS
CONTENTS
BODY DIMENSIONS AND MEASUREMENT
METHODS 2..............................
TYPE A (PROJECTED DIMENSIONS) 4.....
UNDER BODY 4............................
INSTALLATION OF SUSPENSION 6..........
TYPE B (ACTUAL-MEASUREMENT
DIMENSIONS) 8...........................
UNDER BODY 8............................
INSTALLATION OF SUSPENSION 10.........
FRONT BODY 12...........................
SIDE BODY 14.............................
REAR BODY 15............................
INTERIOR 16...............................

BODY DIMENSIONS -Body Dimensions and Measurement MethodsB-2
BODY DIMENSIONS AND
MEASUREMENT METHODS
1. Type A (projected dimensions)
Indicates the dimension when a measurement location
is projected onto a plane.
The difference in height of the measurement points should
be taken into consideration when measuring.
2. Type B (actual-measurement dimensions)
Indicates the actual distance between the measurement
points.
Measure using a tracking gauge or a measuring tape,
etc.
NOTE
DMake the lengths of the tracking gauge probes the
same (A=A’).
DDo not bend or twist the measuring tape.
3. Insert the tracking gauge probes securely into the
measurement holes
4. When the standard dimensions in the illustration are
enclosed by, this indicates that the symmetrical left and
right positions have the same dimensions.
5. When using a notch for dimension measurement, set
the measuring point at the centre of the notch.
6. When measuring the suspension mounting arm, or link
mounting position, use the suspension mounting bolt,
etc..
7. The body centre points are shown for the purpose of
checking the position of the left and right symmetry
locations.Height
Probe
Projecteddimension
A’
Actually-measured
dimension
A
Centre
of hole
Bolt
Measuring point

BODY DIMENSIONS -Body Dimensions and Measurement MethodsB-3
NOTES

BODY DIMENSIONS -Type A (Projected Dimensions)B-4

TYPE A (PROJECTED DIMENSIONS)
UNDER BODYmm
750713810
1,2321,010940
247
982
1,641
1,028
786
722
1,2321,461905909
1,157
1,225
544
1,239
340
338
153
161
715
756
848
872
1
2
34
5
6
7
8
9
1011
1234
5
67
8
9
1011
714

BODY DIMENSIONS -Type A (Projected Dimensions)
124
9105,6,7,8
7
5
6
8
B-5
mm
690
1,335
1,545
1,230
185339162180330
563
100
345
340497
250502
338
253
203
11 4204142
1
2
3456
7
89
1011
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
1*Centre of under cover mounting holeÓ-87Front edge of center bearing mounting bolt-
2Notch of front sidemember inner-8Front edge of center bearing mounting bolt-
3*Centre of crossmember mounting holeÓ-189*Centre of rear seat crossmember positioning holeÓ-22·38
4*Centre of front fioor sidemember positioning holeÓ-2510*Centre of crossmember mounting holeÓ-14
5Front edge of center bearing mounting bolt-11*Centre of rear floor sidemember extension drain
holeÓ-20
6Front edge of center bearing mounting bolt-
NOTE: The ”*” in the No. column means the frame centre ring gauge mounting position.

BODY DIMENSIONS -Type A (Projected Dimensions)B-6
INSTALLATION OF SUSPENSIONmm
1
1
713902906
882
1,1101,186
765
86
852779
1,025
1,073
713700
370
372
290
288
857
888851
469
375
190
100
322
876
852
721
1,127
3
3
1213
14
15
16
171819
20
21
22
23
14
15
16
17182022
858
827
810
857
10
10
999
480
417