2007 MITSUBISHI LANCER EVOLUTION Service Repair Manual

WELDED PANEL REPLACEMENT -Quarter, InnerC-21
QUARTER, INNER
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
AB
C
A
B
D
EG
H F
I
Vehicles with ACD
REPAIR WELDS
9 points on left side
(With the quarter outer removed)
6 points on
right side
Right
side
only
NOTE
For the weld points to the quarter outer, refer to P.C-14.

WELDED PANEL REPLACEMENT -Quarter, InnerC-22
C
E
D
F
GHI
Left side (Vehicles
with ACD)
(With the side sill outer reinforcement rear
removed.)

WELDED PANEL REPLACEMENT -Front Door Outer PanelC-23
FRONT DOOR OUTER PANEL
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
REPAIR WELDS
A
B
B
50 mm
C
C
A
: Adhesive
AdhesiveType
Chloroprene-base drying sealant
NOTE
After hemming the door outer panel, MIG spot weld the flange overlap section at a pitch of approx.
50 mm.

WELDED PANEL REPLACEMENT -Rear Door Outer PanelC-24
REAR DOOR OUTER PANEL
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
A
B
B
C
C
A
REPAIR WELDS
50 mm
: Adhesive
AdhesiveType
Chloroprene-base drying sealant
NOTE
After hemming the rear door outer panel, MIG spot weld the flange overlap section at a pitch of 50
mm.

BODY
REPAIR
CONTENTS
BODY CONSTRUCTION A...................................................
BODY DIMENSIONS B......................................................
WELDED PANEL REPLACEMENT C.........................................
CORROSION PROTECTION D...............................................
SYNTHETIC-RESIN PARTS E................................................
BODY COLOUR F..........................................................
WIRING AND PIPING DIAGRAM G...........................................

NOTES

D-1
CORROSION
PROTECTION
CONTENTS
BODY SEALING LOCATIONS 2............
FLOOR 2...................................
UPPER BODY 2............................
SIDE BODY 2.............................
UNDERCOAT APPLICATION LOCATIONS 5...

CORROSION PROTECTION -Body Sealing LocationsD-2
BODY SEALING LOCATIONS
NOTES REGARDING REPAIR WORK
In places where the sealant can be directly seen on surfaces such as the drip rails, pillars, or clinch,
and where the appearance of the paint surface is important, apply sealant or wipe away sealant after
application to make the amount of sealant even. Be careful not to cover the drain hole.
▄▄▄(bold
dotted line) indicates the application location at the back.
FLOOR
2
1
3
4
UPPER BODY
2
22
6
5
7
SIDE BODY
11
12
9
8
10